Remove/install crossmember under instrument panel - AR62.30-P-1250T
MODEL 211.0/2/6
| Remove/install | |||
| Risk of fire and explosion caused by machining/treating magnesium components | Keep away from ignition sources and open flames. | AS60.00-Z-0006-01R | |
| Information on machining/treating magnesium components | AH60.00-P-0023-01R | ||
| 1 | Remove bottom section of dashboard on driver's side | AR68.10-P-1505T | |
| 2 | Remove bottom section of dashboard on front passenger side | AR68.10-P-1507T | |
| 3 | Remove airbag on passenger side | AR91.60-P-0680T | |
| 4 | Unscrew screw (2) and remove rear air duct mount (3) | ||
| 5 | Unscrew screws (4) and remove frame (6) | ||
| 6 | Remove insulating mat (5) | ||
| 7 | Pull rear air duct (7) out of air conditioner housing | ||
| 8 | Unclip clamping strip on rear air duct (7) and disconnect electric connectors | ||
| 9 | Remove rear air duct (7) | ||
| 10 | Remove combination switch | Vehicles up to model year 04 | AR54.25-P-2800T |
| Vehicles as of model year 04 | AR54.25-P-2800TA | ||
| 11 | Unclip electrical connector (9) | ||
| 12 | Separate electrical connector (15) on electric steering interlock control unit | ||
| 13.1 | Disconnect steering column adjustment connector (X4/39) on steering column adjustment | On vehicles with code (275) Memory package (driver seat, steering column, mirrors) | |
| 14 | Remove cross strut (10) | *BR00.45-Z-1040-02A | |
| *BA46.10-P-1001-03K | |||
| 15 | Unscrew bolt (12) | *BR00.45-Z-1040-02A | |
| *BA46.10-P-1001-03K | |||
| 16 | Unscrew nut (13) and pull out associated bolt | *BR00.45-Z-1040-02A | |
| *BA46.10-P-1001-03K | |||
| 17 | Remove support strut (11) | ||
| 18 | Unscrew screws (8) on cross member (1) and carefully put down steering column tube | Observe installation position of universal joint, otherwise universal joint can be damaged. | |
| *BR00.45-Z-1040-02A | |||
| *BA46.10-P-1002-03K | |||
| 19 | Unclip connector strip (16) on air conditioner housing and remove upward | ||
| 20 | Disconnect electrical connector (17) | ||
| 21 | Remove cable ties (arrows) | ||
| 22.1 | Disconnect electrical connector from selector lever module | On vehicles with code (423) Automatic 5- speed transmission (NAG) | |
| 23 | Unclip mounting clips from electric wiring harness (18) on crossmember (1) and expose electric wiring harness (18) | ||
| 24 | Mark installation position of nuts (19) on crossmember (1) | ||
| 25 | Unscrew nuts (19) | ||
| *BA83.40-P-1001-01A | |||
| 26 | Mark installation position of crossmember (1) in relation to A-pillars | ||
| 27 | Remove bolts (21) on transmission tunnel brackets | *BR00.45-Z-1040-02A | |
| *BA62.30-P-1002-01A | |||
| 28 | Remove bolts (20) | *BR00.45-Z-1040-02A | |
| *BA62.30-P-1001-01A | |||
| 29 | Unscrew screws (22) on A-pillars | ||
| This avoids damage, leakage and noises. |
*BR00.45-Z-1040-02A | ||
| *BA62.30-P-1001-01A | |||
| 30 | Lift cross member (1) from air conditioner housing and remove toward passenger side below electrical wiring harness (18) | ||
| 31 | Install in the reverse order |
JACKET TUBE
| Number | Designation | Model 211 | |
|---|---|---|---|
| BA46.10-P-1001-03K | Lower bolt, jacket tube to cross member below instrument panel | Nm | 20 |
| BA46.10-P-1002-03K | Upper bolt, jacket tube to cross member below instrument panel | Nm | 20 |
CROSSMEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 211 | |
|---|---|---|---|
| BA62.30-P-1001-01A | Bolt, crossmember to body | Nm | 25 |
| BA62.30-P-1002-01A | Bolt, cross member to transmission tunnel bracket | Nm | 25 |
AUTOMATIC AIR CONDITIONING
| Number | Designation | Model 211 | |
|---|---|---|---|
| BA83.40-P-1001-01A | Nut, air conditioner housing to cross member | Nm | 8 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1040-02A | Adhesive fastening, Loctite 648 | A 003 989 32 71 |