Remove rear crossmember - AR64.20-P-1100-01T
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) |
WORKSHOP EQUIPMENT CHART
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS CHART
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Expose spot welds and cut out with spot weld cutter (areas A - H).
- Remove rear cross member.
- Grind connection surfaces in checked areas to bare metal. Sand spot weld flanges to bare metal on both sides
- Remove grinding and drilling chips using wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.
Depending on the scope of damage the reinforcements on the rear outer left and/or right cross member can be replaced.
- 6.1 Expose spot welds and cut out with spot weld cutter (areas B, C, F and G).
- 6.2 Expose spot welds and cut out with spot weld cutter (areas I - P).
- 6.2 Grind connection surfaces in checked areas to bare metal. Sand spot weld flanges to bare metal on both sides
- 6.3 Remove grinding and drilling chips using wet/dry vacuum cleaner.
- 6.4 Coat insides of spot weld flanges with zinc dust paint.