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Remove/install chain tensioner - AR05.10-P-7800QK

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ENGINE 271.940 in MODELS 203.042 /242 /742, 209.342 /442 

ENGINE 271.941 in MODELS 211.042 /242 

ENGINE 271.946 in MODELS 203.046 /246 /746 

ENGINE 271.948 in MODELS 203.040 /240 /740 

ENGINE 271.942 in MODELS 203.043 /243 /743, 209.343 

ENGINE 271.921 in MODEL 203.730 

ENGINE 271.955 in MODELS 209.341 /441 

ENGINE 271.956 in MODELS 211.041 /241 

Fig 1: Identifying Chain Tensioner Remove/Install Components - Engine 271.948
G04731880
Modification notes

25.9.02 Value modified from 80 to 40 Figure in BA05.10-P-1001-01F modified *BA05.10-P-1001-01F 
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove alternator   AR15.40-P-5032QK
2 Unscrew chain tensioner (1) from timing case cover (2) NOTES The engine can no longer be cranked at the crankshaft with the chain tensioner (1) removed, as otherwise the timing chain can skip and engine damage can occur.
IMPORTANT Use a screwdriver to remove plug.
IMPORTANTInstallation  : Install stop plug using SPECIAL TOOL a drift.
 
    TORQUE SPECIFICATION *BA05.10-P-1001-01F 
    SPECIAL TOOL Fig 2
3 Install in the reverse order    
TORQUE SPECIFICATION Timing chain, chain tensioner

Number Designation Engine 271
BA05.10-P-1001-01F Bolt, chain tensioner to bracket Nm 40
Fig 2: Identifying Drift (271 589 00 15 00)
G04731881