Remove/install crank window in rear door - AR72.12-P-1910SXS

MODEL 221.1 with CODE (Z07) Top protection with hydraulic power windows

Fig 1: Identifying Crank Window Components

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of injury from pinching and crushing hands and feet when working on windows.	Secure windows against dropping, use only specified lifting tools, wear protective shoes.	AS67.00-Z-0003-01A
	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
1	Remove power window (2) of crank window (1) on left and right rear door		AR72.12-P-1810SXS
2	Remove armored plate (3)		*BA72.12-P-1003-01N
3	Remove locking bar armor plate (4)		*BA72.12-P-1015-01N
4	Remove door lock armor plate (5)	Cut through butyl cord on rear of door lock armor plate (5) with suitable blade. Installation: Check butyl cord on rear of door lock armor plate (5) for damage, replace if necessary. If sections of the butyl cord are damaged, replace only the damaged section. Clean surface to be glued. Coat rear screws with sealant.
			*BA72.12-P-1013-01N
			*BA72.12-P-1014-01N
		Loctite 577	*BR00.45-Z-1067-01A
		Sealing cord	*BR00.45-Z-1086-01A
		Cleaner	*BR00.45-Z-1025-04A
5	Pull off bottom section of window guide seal (6) on rear window guide rail (7) until screws (8, 9) are accessible	Installation: Glue in bottom section of window guide seal (6) into window guide rail (7).
5		MB special adhesive	*BR00.45-Z-1002-02A
6	Remove bolts (8, 9) and remove window guide rail (7)	Installation: Completely remove adhesive residues from window guide rail (7) and clean bonding surfaces.
			*BA72.12-P-1009-01N
		Cleaner	*BR00.45-Z-1025-04A
7	Remove bolts (10, 11) and remove side door lock armor plate (12)		*BA72.12-P-1012-01N
8	Remove clamping pliers and carefully lower crank window (1)	Aid of helper required.
8	Remove clamping pliers and carefully lower crank window (1)		Figure
9	Pull off upper section of window guide seal (6) from window separator bar (13) until screws (14, 15) are accessible	Installation: Glue in upper section of window guide seal (6) in window separator bar (13).
9		MB special adhesive	*BR00.45-Z-1002-02A
10	Remove bolts (14, 15) and remove window separator bar (13)	Installation: Completely remove adhesive residues from window separator bar (13) and clean bonding surfaces.
			*BA72.12-P-1010-01N
			*BA72.12-P-1011-01N
		Cleaner	*BR00.45-Z-1025-04A
11	Remove bolt (16) and remove exterior covering located in front of window separator bar (13)
12	Remove crank window (1) from rear door toward inside	Aid of helper required.
13	Install in the reverse order

REAR DOOR

Number	Designation		Model 221 with code Z07/ Z07+Z19
BA72.12-P-1003-01N	Bolt, armor plate to rear door	Nm	8
BA72.12-P-1009-01N	Bolt, window guide rail on side door lock armored plate	Nm	8
BA72.12-P-1010-01N	Bolt, window separator bar to rear door window frame	Nm	5
BA72.12-P-1011-01N	Bolt, window separator bar on side door lock armored plate	Nm	8
BA72.12-P-1012-01N	Bolt, side door lock armored plate on rear door	Nm	23
BA72.12-P-1013-01N	Bolt, door lock armored plate on side door lock armored plate	Nm	28
BA72.12-P-1014-01N	Bolt, door lock armored plate to rear door	Nm	8
BA72.12-P-1015-01N	Bolt, locking bar armored plate to door lock armored plate	Nm	28

Fig 2: Identifying Clamping Pliers (220 589 04 31 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1086-01A	Soft top frame sealing profile with metal core 35 m, SEALANT/butyl Bostik 1127	A 005 989 12 71 10
BR00.45-Z-1067-01A	Loctite 577	Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 Munchen Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de
BR00.45-Z-1002-02A	Adhesive Terokal 2444	A 000 989 92 71
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71