Remove/install windshield - AR67.10-P-1000SX

Model 216.3 

Model 221 except code Z07 (Top protection) 

Shown on model 221 

Fig 1: Identifying Windshield Remove/Install Components - Shown On Model 221

Courtesy of MERCEDES-BENZ USA

	Notes on removal/installation of windshield		AH67.10-P-1000-01P
	Remove
1	1KPrepare - component adhesive cartridge		AR67.10-P-1000-12SX
		Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
		Adapter	Figure
2	Unclip left and right drip rail and remove	Long wedge	Fig 3
3	Remove wiper arms		AR82.30-P-6100SX
4	Remove air-water duct
5	Disconnect connector on wiper park position heater (X64/3) and fix in place on windshield (1) using duct tape
6	Remove inside rearview mirror		AR68.40-P-0001SX
		Do not disconnect electrical lines.
7	Remove rain/light sensor		AR82.30-P-7800SX
8	Remove infrared camera	Model 216.3 with code 610 (Night view assist) Model 221 with code 610 (Night view assist) except code Z07 (Top protection)
			AR54.30-P-3000SX
9	Cover vehicle interior in repair area
	Risk of injury  from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out windshield (1) with window removal tool		AR67.10-P-1000-11SX
11	Remove windshield (1) from body with cup suction tools	Helper required.
	Install
12	Open driver-side window	Open side window in driver door until adhesive has cured (idle time). This prevents the windshield (1) from being pressed outwards by the sudden air pressure when the doors are closed.
13	Prepare body flange for installation of window		AR67.10-P-1501-01SX
	General notes about painting the body flange in the glazing area		AH98.00-P-9408-06A
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease.
		Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
		Primer stick	*BR00.45-Z-1012-07A
14	Align windshield (1) in body opening		AR67.10-P-1000-04SX
		Helper required.
		Distance between top edge of windshield and front edge of roof	*BE67.10-P-1001-01F
		Feeler gauge	Figure
15	Prepare windshield (1) for installation		AR67.10-P-1000-03SX
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Replace rubber window spacers.
		Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
16	Apply adhesive material		AR67.10-P-1000-08SX
		Wear cotton gloves. Ensure that no fingerprints are present in the area of the bonding surface. The bonding surface should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the adhesive force of the glue starts to decrease. Install windshield (1) within 5 min. after applying adhesive. Otherwise the adhesive force of the glue starts to decrease.
		Glazing repair kit, 1-component adhesive, replaced by: A 221 670 81 01	*BR00.45-Z-1089-02A
		Adapter	Figure
17	Install windshield (1)		AR67.10-P-1503-01SX
		Move vehicle only after adhesive has dried. Observe the drying time specified by the adhesive manufacturer. To ensure sufficient strength of the adhesive. The hood must be closed.
	Clean
18	Remove duct tape and cover material from vehicle
19	Clean area to be repaired
20	Install infrared camera	Model 216.3 with code 610 (Night view assist) Model 221 with code 610 (Night view assist) except code Z07 (Top protection)
			AR54.30-P-3000SX
21	Install rain/light sensor		AR82.30-P-7800SX
22	Install inside rearview mirror		AR68.40-P-0001SX
23	Connect wiper park position heater connector (X64/3)
24	Install air/water duct
25	Install wiper arms		AR82.30-P-6100SX
26	Replace clips on left and right drip rail	When reusing left and right drip rail.
27	Install left and right drip rail

Fig 2: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA