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Home >> Mercedes Benz >> 2008 >> R320 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 251 Chassis >> Testing & Repair >> Remove/install front axle shafts - AR33.30-P-0620RT

Remove/install front axle shafts - AR33.30-P-0620RT

MODEL 251 With 4MATIC 

Shown on vehicle with AIRmatic (air suspension with level adjustment and adaptive damping system ADS), code 489 

Fig 1: Identifying Front Axle Shafts Remove/Install Components - Shown On Code 489
G10120850Courtesy of MERCEDES-BENZ USA

Shown on vehicle with AIRmatic (air suspension with level adjustment and adaptive damping system ADS), code 489 

Fig 2: Identifying Front Axle Shafts Remove/Install Components - Shown On Code 489
G10120851Courtesy of MERCEDES-BENZ USA

Shown on vehicle with AIRmatic (air suspension with level adjustment and adaptive damping system ADS), code 489 

Fig 3: Identifying Front Axle Shafts Remove/Install Components - Shown On Code 489
G10120852Courtesy of MERCEDES-BENZ USA

Shown on vehicle with AIRmatic (air suspension with level adjustment and adaptive damping system ADS), code 489 

Fig 4: Identifying Front Axle Shafts Remove/Install Components - Shown On Code 489
G10120853Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

2.2.11 Final tightening in K0 position - added Operation step 8  
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by moving parts that can pinch, crush  or, in extreme cases, even sever  extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
    NOTES When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the parts will be affected  
IMPORTANT Notes on installing brake hoses   AH42.10-P-9406-01RT
1 Lift/jack up vehicle   AR00.60-P-1000RT
Two-post lifting platform 3.0-3.5 t, electromechanical  
2 Deflate AIRmatic system using STAR DIAGNOSIS IMPORTANT Only vehicles with AIRmatic (air suspension with level adjustment and Adaptive Damping System ADS), code 489.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnosis system  
3 Remove front wheels    
REFER TO SELF-DIAGNOSTIC SYSTEMS Remove/install wheels, rotate if necessary   AP40.10-P-4050RT
4 Unscrew collar nut (1) on the front axle shaft TORQUE SPECIFICATION *BA33.30-P-1001-02E 
5 Unscrew nut (8) and detach tie rod from steering knuckle (10) TORQUE SPECIFICATION *BA46.40-P-1002-01L 
SPECIAL TOOL Thrust piece Figure
SPECIAL TOOL Puller Figure
6 Unscrew nut (9) and detach steering knuckle (10) from upper transverse control arm IMPORTANT Secure steering knuckle (10) with cable tie.  
TORQUE SPECIFICATION *BA33.20-P-1001-01L 
SPECIAL TOOL Thrust piece Figure
SPECIAL TOOL Puller Figure
7 Use extraction and insertion tool (7) to loosen front axle shaft flange SPECIAL TOOL Extraction and insertion tool Figure
8 Unscrew nut (11) and detach front shock absorber from transverse control arm (12) IMPORTANT Support transverse control arm (12) using transmission jack
INSTALLATION NOTES Final tightening if vehicle on measuring platform or in K0 position, in order to avoid placing the rubber mount under stress.
 
TORQUE SPECIFICATION
Transmission jack 2.0-7.0 t
Transmission platform
*BA32.25-P-1002-01H 
9 Remove electrical lines from brackets (2, 3) IMPORTANT Do not damage electrical lines.  
10 Unclip brake hose (5) from bracket (6) IMPORTANT Do not damage the brake hose (5).  
11 Remove cable tie (4) from steering knuckle (10) INSTALLATION IMPORTANT Observe installation position.
INSTALLATION IMPORTANT Replace cable ties (4).
 
SPECIAL TOOL Pliers Figure
12 Pull front axle shaft (13) out of front axle gear (arrow) IMPORTANT Swivel steering knuckle (10) out of the working area
IMPORTANT Collect any oil which runs out.
 
13 Install in the reverse order    
14 Fill AIRmatic system using STAR DIAGNOSIS IMPORTANT Only vehicles with AIRmatic (air suspension with level adjustment and adaptive damping system ADS), code 489.
NOTES The wheels must not make any contact with the ground when filling as when filling in the jounce condition the air spring bellows in the spring element will be destroyed.
STAR DIAGNOSIS diagnosis system
 
FRONT AXLE SHAFT

Number Designation Model 251
BA33.30-P-1001-02E Collar nut, front axle shaft to front axle shaft flange Stage 1 Nm 250
Stage 2 ∠° 45
TIE ROD

Number Designation Model 251
BA46.40-P-1002-01L Self-locking nut, tie rod to steering knuckle Stage 1 Nm 45
Stage 2 ∠° 90
WHEEL CONTROL, HUB

Number Designation Model 251
BA33.20-P-1001-01L Self-locking nut, upper ball joint out of upper transverse control arm to steering knuckle Stage 1 Nm 20
Stage 2 ∠° 90
FRONT AXLE SHOCK ABSORBER

Number Designation Model 251
BA32.25-P-1002-01H Self-locking nut, shock absorber to wishbone Nm 265
Fig 5: Identifying Thrust Piece (140 589 00 63 00)
G07279191Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Puller (140 589 09 33 00)
G07472995Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Pliers (164 589 01 37 00)
G09982323Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Extraction And Insertion Tool (210 589 03 43 00)
G07274463Courtesy of MERCEDES-BENZ USA