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Remove/install injection nozzle for exhaust aftertreatment system - AR14.40-P-2000GZB

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ENGINES 642 with CODE (U42) BlueTEC diesel exhaust treatment (SCR) 

Shown on model 251 

Fig 1: Identifying Injection Nozzle For Exhaust Treatment System Components
G06878098Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
DANGER Risk of burn injuries and scalding  when working at AdBlue lines and the components attached to them. Risk of injury  to skin and eyes when handling AdBlue®. Risk of poisoning  caused by swallowing AdBlue® Fill AdBlue® only into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. AS14.40-Z-0001-01A 
1 Disconnect AdBlue® line (1) IMPORTANT To do this pull protective sleeve over the AdBlue® line (1) and detach safety clamp from AdBlue® line (1).
IMPORTANT Clean AdBlue® line (1) at connection immediately and seal.
IMPORTANTInstallation:  Replace sealing ring.
 
    SPECIAL TOOL Fig 2
2 Disconnect electrical connector (2) from AdBlue® metering valve (Y129)    
NOTES Notes on use, material properties and handling of AdBlue®   AH14.40-N-0001-01AB 
3 Remove bolt (3) completely from clamp    
4 Remove clamp and then remove AdBlue® metering valve (Y129) IMPORTANTInstallation:  Install new clamp Check positioning of AdBlue® metering valve (Y129), the lugs of the AdBlue® metering valve (Y129) must be located in the exhaust pipe grooves.  
5 Install in the reverse order    
6 Connect STAR DIAGNOSIS, read out fault memory and erase if necessary   AD00.00-P-2000-04A
Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)
G06878099Courtesy of MERCEDES-BENZ OF NORTH AMERICA.