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Remove/install exhaust gas recirculation positioner - AR14.20-P-1020GZB

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ENGINES 642 in MODEL 164 

Shown on model 211 

Fig 1: Removing/Installing Exhaust Gas Recirculation Positioner
G00544444Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Removes strut tower brace Model 164.8 only
IMPORTANT Remove strut tower brace from strut tower mounts.
AR62.30-P-2500GY
2 Remove engine cover   AR01.10-P-2405GZB
3 Remove left-hand air filter housing   AR09.10-P-1150GZB
4 Carefully open cap for the coolant system For a water-cooled exhaust gas recirculation actuator (Y27/9)  
5 Remove coolant hose on exhaust gas recirculation actuator (Y27/9) For a water-cooled exhaust gas recirculation actuator (Y27/9)
Collect flowing out coolant in a suitable container.
 
7 Disconnect electrical connection on left exhaust gas recirculation actuator (Y27/9)    
8 Remove bolt (1) TORQUE SPECIFICATION Bolt, exhaust gas recirculation positioner to charge air distribution line *BA14.20-P-1002-01G 
9 Remove left exhaust gas recirculation actuator (Y27/9) upwards    
10 Install in the reverse order    
11 Reset lambda values with diagnostic system When replacing the exhaust gas recirculation actuator (Y27/9) AD00.00-P-2000-04A
12 Pour coolant into expansion reservoir For a water-cooled exhaust gas recirculation positioner  
  Notes on coolant level   AH20.00-P-1142-01GZB
    FLUID SPECIFICATION Mixture ratio for coolant *BF20.00-P-1001-04A 
13 Perform engine test run The cooling system is ventilated during the engine test run.  
14 Correct coolant level in the expansion reservoir and check cooling system for leak-tightness   AR20.00-P-1010GZB
EXHAUST GAS RECIRCULATION

Number Designation Engines 642.82/83/85/86/87/9
BA14.20-P-1002-01G Bolt, exhaust gas recirculation positioner to charge air distribution line Nm 12
MIXTURE RATIO FOR COOLANT

Number Designation Engine all
BF20.00-P-1001-04A Mixture ratio for coolant Antifreeze/water Up to -37°C 50/50
Up to -45°C 55/45
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
Sheet BB00.40-P-0325-05A