Remove/install engine charge air duct upstream of charge air cooler - AR09.41-P-8623GZB
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 Mercedes-Benz ML350, 2010 Mercedes-Benz ML350, 2009 Mercedes-Benz ML320, 2009 Mercedes-Benz GL320, and 2008 Mercedes-Benz ML320. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 642 in MODEL 164
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, lift gates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Removes strut tower brace | Model 164.8 only |
AR62.30-P-2500GY |
| 2 | Remove engine trim panel | Model 164 | AR01.10-P-2405GZB |
| Model 251 | AR01.10-P-2405RTB | ||
| 3 | Detach engine charge air hose upstream of charge air cooler (1) at the engine charge air duct upstream of charge air cooler (3) | ||
| 4 | Remove bolt (5) on the retaining plate (4) | ||
| 5 | Remove retaining plate (4) towards the front | ||
| 6 | Remove bolt (7) on engine charge air duct upstream of charge air cooler (3) | *BA09.41-P-1003-01J | |
| 7 | Remove bolt (6) | *BA09.41-P-1002-01J | |
| 8 | Pull out engine charge air cooler (3) downstream of the charge air cooler and remove | ||
| 9 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 10 | Test run engine and check hose connections for leaks |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 642 | |
|---|---|---|---|
| BA09.41-P-1002-01J | Engine charge air duct upstream of charge air cooler to bracket | Nm | 6 |
| BA09.41-P-1003-01J | Engine charge air duct upstream of charge air cooler to oil filter housing | Nm | 12 |