Remove/install charge air cooler - AR09.41-P-6817GZB
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 Mercedes-Benz ML350, 2010 Mercedes-Benz ML350, 2009 Mercedes-Benz ML320, 2009 Mercedes-Benz GL320, and 2008 Mercedes-Benz ML320. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 642 in MODEL 164, 251
| Remove/install | |||
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, lift gates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Remove upper radiator crossmember | Model 164 | AR62.30-P-2300GZ |
| Model 251 | AR62.30-P-2300RT | ||
| 2 | Remove left and right engine intake air ducts | ||
| 3 | Detach charge air hose upstream of charge air cooler (1) | AR09.41-P-8621GZB | |
| 4 | Detach charge air hose downstream of charge air cooler (1) | AR09.41-P-8625GZB | |
| 5 | Remove front bumper | Only for model 164.8 | AR88.20-P-2000GZ |
| Model 251 | AR88.20-P-2000RT | ||
| 6 | Remove bolts (2) from top fan shroud (8) | ||
| 7 | Remove bolts (3) from bottom fan shroud (8) | ||
| 8 | Remove screw (7) | ||
| 9 | Unscrew nuts (6) and pull out bolts (5) | *BA62.30-P-1004-02D | |
| *BA62.30-P-1002-02E | |||
| 10 | Remove front cross member (4) | ||
| 11 | Take out fan shroud (8) | ||
| 12 | Unclip charge air cooler (1) from mounts (9) on radiator | ||
| 13 | Remove charge air cooler (1) | ||
| 14 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 15 | Carry out engine test run |
FRONT END ASSEMBLY WITH FRONT REINFORCEMENT
| Number | Designation | Model 164.1 | Model 164.8 | |
|---|---|---|---|---|
| BA62.30-P-1004-02D | Bolt, crossmember to crash box | Nm | 18 | 18 |
FRONT END ASSEMBLY WITH FRONT REINFORCEMENT
| Number | Designation | Model 251 | |
|---|---|---|---|
| BA62.30-P-1002-02E | Bolt, crossmember to crash box | Nm | 18 |