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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Transmission -- Testing & Repair -- 164 Chassis >> Testing & Repair >> Remove/install torque converter - AR27.20-P-0500-01W

Remove/install torque converter - AR27.20-P-0500-01W

MODIFICATION NOTES

7.6.06 Installed height of torque converter Type 722.9 transmissions, with exception of *BE27.20-P-1001-01B 
    Type 722.906  
  Installed height of torque converter Transmission 722.906 *BE27.20-P-1001-01B 
22.5.06 Measurement for determining installed height of torque converter changed Step 6  
TEST VALUES FOR TORQUE CONVERTER

Number Designation Type 722.9 transmissions, with exception of Type 722.906 Transmission 722.906
BE27.20-P-1001-01B Installed height of torque converter Distance from transmission housing mm 39.5 (-2) 29.5 (-2)
Fig 1: Identifying Grab Handle (168 589 00 62 00)
G04732727Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Parallel Support (126 589 04 31 00)
G04732728Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1009-06A Multi-purpose paste A 000 989 80 51 10

Remove torque converter 

  1. Position transmission vertically.
  2. SPECIAL TOOL Fit grab handles (065) to torque converter.
  3. Remove torque converter from transmission housing.
  1. 4.1 If there are metal shavings in the transmission oil pan:

    Drain transmission oil from torque converter through a clean cloth.

    IMPORTANT If there are metal chips in the cloth, replace torque converter.

    In case of doubt flush out the torque converter with transmission oil.

    NOTES Remaining metal chips can cause transmission damage!

  2. 4.2 If transmission oil is burnt or interspersed with abrasive particles: Flush oil cooler lines and oil cooler.
    Fig 3: Identifying Grab Handles On Torque Converter
    G04732729Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Install torque converter 

  1. 5 Grease the crankshaft journals with multi-purpose paste and insert torque converter into transmission housing.

    NOTES Do not use force, otherwise the axial stop of the torque converter will be destroyed.

    IMPORTANT Move torque converter back and forth so that the teeth on the torque converter and the transmission primary pump engage in one another.

    Fig 4: Inserting Torque Converter Into Transmission Housing
    G04732730Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Measure installed height of torque converter in transmission housing 

  3. 6 Measure installed height dimension between parallel support (2) and converter mount using depth gauge.

    NOTES If the torque converter is seated incorrectly in the transmission housing, the torque converter and the primary pump can be damaged.

    Depth gauge, refer to GOTIS.

    http://gotis.aftersales.daimlerchrysler.com 

    Fig 5: Measuring Installed Height Dimension Between Parallel Support And Converter Mount
    G04732731Courtesy of MERCEDES-BENZ OF NORTH AMERICA.