LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension - 164 Chassis >> Testing & Repair >> Removing and installing AIRmatic central reservoir - AR32.22-P-2017GZ

Removing and installing AIRmatic central reservoir - AR32.22-P-2017GZ

MODEL 164 with CODE (489) Airmatic (air suspension with level adjustment and adaptive damping system ADS) 

Shown on model 164.1 with engine 113 

Fig 1: Identifying AIRmatic Central Reservoir Components (Shown On Model 164.1 With Engine 113)
G05258059Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
IMPORTANT Special information on AIRmatic   AH32.22-P-1000-02GZ 
1 Empty AIRmatic system using STAR DIAGNOSIS STAR DIAGNOSIS diagnostic system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
2 Raise vehicle.   AR00.60-P-1000GZ
3 Remove rear underfloor paneling   AR61.30-P-1001GZ
4 Carefully detach pressure line terminal (2) from AIRmatic central reservoir (1) IMPORTANT Residual pressure 2 to 3 bar.
IMPORTANT Plug the pressure line for the duration of the repair operations.
If pressure line connections or pressure lines are damaged: ↓
 
    Repair AIRmatic pressure line connection AR32.22-P-2001-02GZ 
    TORQUE SPECIFICATION *BA32.22-P-1004-03B 
    SPECIAL TOOL Socket Fig 3
    SPECIAL TOOL Knife Fig 2
5 Undo nuts (4) and remove AIRmatic central reservoir (1)    
6.1 Carefully detach pressure line terminals (3) from AIRmatic central reservoir (1) IMPORTANT When replacing the AIRmatic central reservoir (1).
IMPORTANT Plug the pressure line for the duration of the repair operations.
If pressure line connections (3) or pressure lines are damaged: ↓
 
    Repair AIRmatic pressure line connection AR32.22-P-2001-02GZ 
    TORQUE SPECIFICATION *BA32.22-P-1004-03B 
    SPECIAL TOOL Socket Fig 3
    SPECIAL TOOL Knife Fig 2
7 Install in the reverse order    
8 Fill AIRmatic system using STAR DIAGNOSIS STAR DIAGNOSIS diagnostic system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
9 Check AIRmatic for leaks.   AR32.22-P-8100GZ 
AIR SUSPENSION

Number Designation Model 164.1/8 with AIRmatic, code 489
BA32.22-P-1004-03B Pressure line of air suspension to valve unit dia. 4 mm Nm 2
dia. 6 mm Nm 3.5
Fig 2: Identifying Knife (000 589 12 28 00)
G05258060Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Wrench Socket (211 589 00 09 00)
G05258061Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00