Remove/install throttle valve actuator - AR07.61-P-1401AMG (ML63 AMG)
WARNING: This page does not describe the selected car, but rather 28 other vehicles, including the 2012 Mercedes-Benz GL550, 2012 Mercedes-Benz GL450, 2011 Mercedes-Benz ML63, 2011 Mercedes-Benz ML550, and 2011 Mercedes-Benz ML350. However, it is still accessible from the selected car via links, so may be relevant.
ENGINE 156
| Remove/install | |||
|---|---|---|---|
| Notes on avoiding damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| 1 | Switch off ignition | ||
| 2 | Remove air filter housing | AR09.10-P-1150GZS | |
| 3 | Remove intake manifold (2) | AR09.20-P-1961GZS | |
| 4 | Push rubber grommet (1) out of collector (3) | Installation: Wet rubber grommet (1) before assembly with lubricant. | |
| Lubricant, rubber assembly 1 l | *BR00.45-Z-1010-06A | ||
| 5 | Unscrew collector (3) from intake manifold (2) | Installation:
Repair damaged seal bead using sealant. Loctite sealant 5970 |
|
| *BA09.20-P-1004-01R | |||
| Loctite 5970 sealant | *BR00.45-Z-1013-01A | ||
| 6 | Modify temperature sensors on collector (3) | If the collector (3) is replaced. | |
| 7 | Unclip clamping ring (4) and electrical line (5) at throttle valve actuator (M16/6) | ||
| 8 | Disconnect electrical connector (6) | ||
| 9 | Remove bolts (7) at throttle valve actuator (M16/6) and remove throttle valve actuator (M16/6) | ||
| *BA07.61-P-1001-01F | |||
| 10 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 11 | Carry out an engine test run, checking the engine for proper operation and leak-tightness |
INTAKE MANIFOLD
| Number | Designation | Engine 156 | ||
|---|---|---|---|---|
| BA09.20-P-1004-01R | Bolt, collector to intake manifold | Initial installation | Nm | 9 |
| Follow-up operations | Nm | 7 | ||
ME-SFI [ME] GASOLINE INJECTION AND IGNITION SYSTEM
| Number | Designation | Engine 156 | ||
|---|---|---|---|---|
| BA07.61-P-1001-01F | Bolt at throttle valve actuator | Initial installation | Nm | 9 |
| Follow-up operations | Nm | 7 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1010-06A | Lubricant, rubber assembly 1 l | A 000 989 03 67 |
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation | |
|---|---|---|
| WH58.30-Z-1048-13A | STAR DIAGNOSIS system, Compact Passenger Car | 6511 1801 00 |