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Remove/install cylinder head cover - AR01.20-P-5014GZ (ML500)

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ENGINES 113.964 in MODEL 164.175 

Fig 1: Identifying Cylinder Head Cover Remove/Install Components
G05257229Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
1 Open engine hood   AR88.40-P-1000GZ
2 Remove air filter housing   AR09.10-P-1150GZ
3 Remove ignition coils   AR15.12-P-2003GZ
4 Remove ventilation hoses at right and left fittings (6, 7) of the right and left cylinder head cover (2, 3)    
5 Pull off engine vent hose on left connector (8) of left cylinder head cover (3)    
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
6 Release fuel pressure with pressure hose via service valve   AR07.03-P-1460-01GZ
    SPECIAL TOOL Pressure hose Fig 3
7 Detach fuel line at fuel distributor TORQUE SPECIFICATION *BA07.52-P-1001-01A 
8 Separate right and left cylinder head covers (2, 3) IMPORTANTInstallation:  Check cylinder head covers for leaks: ↓  
    Ensure gasket of cylinder head cover is correctly installed. AR01.20-P-5014-01B
    TORQUE SPECIFICATION *BA01.20-P-1001-01E 
9 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
10 Conduct engine test run and check engine for leaks while it is running NOTES In the event of oil loss determine and eliminate cause, otherwise malfunctions, transmission damage, and serious environmental pollution may occur.  
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 113
BA01.20-P-1001-01E Cylinder head cover bolt Nm 9
FUEL DISTRIBUTOR

Number Designation Engine 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/964/965/ 966/967/968/ 969/971/980/ 981/982/984/ 986/988
BA07.52-P-1001-01A Fuel feed line to fuel distributor Nm 38
Fig 2: Identifying Pressure Hose (119 589 04 63 00)
G05257230Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G05257172Courtesy of MERCEDES-BENZ OF NORTH AMERICA.