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Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 14 (Accessory Belt Drives - 164 Chassis) >> Testing & Repair >> Remove/install belt drive components - AR13.20-P-0001GZA (ML350, ML550, GL450, GL550)

Remove/install belt drive components - AR13.20-P-0001GZA (ML350, ML550, GL450, GL550)

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ENGINES 272, 273 in MODEL 164, 251 

Fig 1: Removing/Installing Belt Drive Components
G00544397Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  Removing    
Danger! Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components. -
1 Remove front engine cover    
2 Detension poly-V belt (2), remove and detension tensioner pulley (3) To do this use a hexagon (2) on the poly-V belt tensioning device (4).  
  Checking     
3 Check profile of belt pulley and poly-V belt tensioning device (4) for damage and soiling    
4 Check poly-V belt (2) for wear and damage and replace if necessary Check visible area of poly-V belt for wear   AP13.22-P-1352GZC 
  Removing/installing  Only perform steps 5 through 9 for remove/ install of poly-V belt tensioning device (4).  
5 Remove electric fan Model 164 with engine 273 AR20.40-P-5000GZA
6 Lock poly-V belt tensioning device (4) Swivel poly-V belt tensioning device (4) at hexagon (2a) in an anti-clockwise direction and lock in place using drift (03).  
7 Remove bolts (2b) and poly-V belt tensioning device (4) Nm *BA13.25-P-1001-01P 
8 Unclamp poly-V belt tensioning device (4) When replacing poly-V belt tensioning device (4)
Clamp poly-V belt tensioning device (4) in a vise, swivel at hexagon (2a) in an counter-clockwise direction, pull out drift (03) and slacken poly-V belt tensioning device (4).
Installation: The poly-V belt tensioning device (4) can only be installed when locked.
 
9 Install in the reverse order    
  Removing/installing  Only perform steps 10 through 12 for remove/install of guide pulleys (5).  
10 Remove covers for guide pulleys (5)    
11 Remove bolts to guide pulleys (5) from coolant pump and take off Nm *BA20.10-P-1004-01U 
  Installing     
12 Install in reverse order    
13 Fit on and tension (2) as per routing diagram and tension To do this use a hexagon (2) on the poly-V belt tensioning device (4).
Do not use wax or similar products, as this may cause poly-V belt (2) to slip.
AR13.22-P-3902-02VA 
14 Fit front engine cover    
BELT TENSIONING DEVICE

Number Designation Nm
BA13.25-P-1001-01P Bolt from poly-V belt tensioning device to timing case cover 35
BELT TENSIONING DEVICE

Number Designation Nm
BA20.10-P-1004-01U Bolt, guide pulley between water pump and belt tensioner Initial installation: 35
Follow-up operations: 25