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Remove/install chain tensioner - AR05.10-P-7800GZ (ML500)

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ENGINE 113.964 in MODEL 164.175 

Fig 1: Identifying Alternator And Bolts
G05257380Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Poly-V Belt, Timing Case Cover, Chain Tensioner, Sealing Ring And Alternator
G05257381Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking.
Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.
AS54.10-Z-0001-01A
1 Disconnect ground line from battery NOTES Insulate clamping device of the ground line in order to prevent inadvertent contact with the ground point of the battery. AR54.10-P-0003GZ
NOTES Notes on battery All models AH54.10-P-0001-01A
2 Open engine hood and raise to vertical position   AR88.40-P-1000GZ
3 Remove left and right intake air duct    
4 Remove front engine cover   AR01.10-P-2405GZ
5 Partially remove poly-V belt (3) IMPORTANT The poly-V belt must only be removed from the alternator belt pulley (G2). AR13.22-P-1202GZ
6 Remove bolts (1) and lay alternator (G2) to the side with attached lines   AR15.40-P-5032GZ
    TORQUE SPECIFICATION *BA15.40-P-1005-01N 
    SPECIAL TOOL External Torx set Fig 3
7 Remove chain tensioner (6) from timing case cover (5) IMPORTANTInstallation:  Replace seal (7).  
    TORQUE SPECIFICATION *BA05.10-P-1001-01C 
REFER TO BASIC KNOWLEDGE Chain tensioner design   GF05.10-P-7801-01A 
8 Install in the reverse order    
9 Perform basic programming   AR00.19-P-0200GZ
INSPECT Checking     
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
10 Conduct engine test run and check engine for leaks    
ALTERNATOR

Number Designation Engine 113 in model 164, 251
BA15.40-P-1005-01N Self-tapping screw, alternator to timing case Thread not pretapped Nm 60
Thread pre-tapped Nm 45
TIMING CHAIN, CHAIN TENSIONER

Number Designation Engine 113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/968/969/971/980/981/982/984/986/987/988/990/991/992/993/995
BA05.10-P-1001-01C Chain tensioner in timing case cover Nm 80
Fig 3: Identifying External Torx Set (001 589 76 09 00)
G05257382Courtesy of MERCEDES-BENZ OF NORTH AMERICA.