LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> GL320 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Engine -- Testing & Repair -- 164 Chassis - 1 Of 2) >> Testing & Repair >> Inspecting cylinders with a light probe - AR01.00-P-0200 >> Inspecting cylinders with a light probe - AR01.00-P-0200GZS (ML63 AMG)

Inspecting cylinders with a light probe - AR01.00-P-0200GZS (ML63 AMG)

WARNING: This page does not describe the selected car, but rather 28 other vehicles, including the 2012 Mercedes-Benz GL550, 2012 Mercedes-Benz GL450, 2011 Mercedes-Benz ML63, 2011 Mercedes-Benz ML550, and 2011 Mercedes-Benz ML350. However, it is still accessible from the selected car via links, so may be relevant.

ENGINE 156 in MODEL 164, 251 

Fig 1: Inspecting Cylinders With Light Probe (Engine 156)
G05257133Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by contact with parts conducting high voltages. Do not touch parts which conduct high voltages. Persons who wear electronic implants (e.g. heart pacemakers) should never perform any work on the ignition system AS15.10-Z-0001-01A
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Turn key in ignition switch to position "0". IMPORTANT On vehicles with code 889, Keyless Go: Press keyless go start/stop button repeatedly until ignition is switched off Remove keyless go transmitter card or transmitter key from vehicle and store outside of transmission range (min. 2 m)  
2 Open engine hood and raise to vertical position Model 164 AR88.40-P-1000GZ
    Model 251 AR88.40-P-1000RT
3 Remove partition wall between wheelhouses Model 251 AR62.30-P-2400RT
4 Remove air filter housing   AR09.10-P-1150GZS
5 Remove ignition coils   AR15.12-P-2003GZS
6 Remove spark plugs   AR15.12-P-1010GZS
7 Rotate engine at crankshaft center bolt in engine's direction of rotation until piston of cylinder to be inspected is at bottom dead center SPECIAL TOOL Socket Figure
8 Connect cylinder inspection lamp (1) and insert flexible endoscope (test probe) (2) on cylinder inspection lamp into cylinder to be inspected through tapped bore of spark plug COMMERCIALLY AVAILABLE TOOLS Cylinder inspection light *WH58.30-Z-1014-05A 
    COMMERCIALLY AVAILABLE TOOLS Flexible endoscope *WH58.30-Z-1006-05A 
    COMMERCIALLY AVAILABLE TOOLS Flexible endoscope *WH58.30-Z-1007-05A 
INSPECT Checking     
9 Check cylinder wall, piston crown and valves IMPORTANT If there is "scoring" (wear to the cylinder), the cylinder wall has become rough and the honing marks are no longer visible.
In case of doubt, remove cylinder head:
AR01.30-P-5800GZS
IMPORTANT General information on inspecting cylinder walls   AH01.00-P-0300-01AMG
10 Inspect the other cylinders in the same way    
11 Install in the reverse order    
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G05257134Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-05A Flexible endoscope, package contents 1 (complete unit),
Company Richard Wolf GmbH D-75438 Knittlingen
Company Karl Storz GmbH D-78532 Tuttlingen
WH58.30-Z-1007-05A Flexible endoscope package contents 2 (for workshops which already have an approved endoscope from the Wolf or Storz company),
Company Richard Wolf GmbH D-75438 Knittlingen
Company Karl Storz GmbH D-78532 Tuttlingen
WH58.30-Z-1014-05A Cylinder inspection equipment