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Removing and installing washer fluid reservoir of windshield washer system - AR82.35-P-6000T

MODEL 211.0 

Fig 1: Identifying Windshield Washer System Washer Fluid Reservoir Components (1 Of 2)
G07502751Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Windshield Washer System Washer Fluid Reservoir Components (2 Of 2)
G07502752Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown with code (600a) Headlamp cleaning system 

MODIFICATION NOTES

14.1.04 Disconnect/connect ground line on battery
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
1 Open engine hood and raise to vertical position   AR88.40-P-1000T
2 Reduce pressure in cooling system IMPORTANT Rotate coolant expansion reservoir sealing cover to notch "1" and lock again.  
3.1 Remove dust filter housing    
REFER TO MAINTENANCE Replace dust filter Vehicles with code 581 Comfort automatic air conditioning
up to VIN end no. A635991
X170336
AP83.00-P-8381T
3.2 Remove combination filter housing    
REFER TO MAINTENANCE Replace combination filter Vehicles with code 580 Automatic air conditioning or
vehicles with code 581 Comfort automatic air conditioning
as of VIN end no. A635992
X170337
AP83.00-P-8384T
4 Remove spreading rivet (2)    
5 Unclip cover (3) from wheelhouse liner using screwdriver    
6 Pull filler neck (4) out of washer fluid reservoir (1) IMPORTANTInstallation:  Replace seal of filler neck (4) on washer fluid reservoir (1).  
7 Pull vent hose (5) off of filler neck (4) and remove filler neck (4)    
8 Pinch off both coolant hoses (6) using clamps (7) SPECIAL TOOL Fig 3
9 Release clamps (8) and detach both coolant hoses (6) from the washer fluid heater (9) IMPORTANTInstallation:  Check coolant hoses (6) and hose clamps (8) for signs of damage, replace if necessary.
COMMERCIALLY AVAILABLE TOOLS Hose clamp pliers (length 235 mm; tensioning range 40 mm)
*WH58.30-Z-1020-02A 
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
10 Lift vehicle on lifting platform.    
11 Detach right front road wheel TORQUE SPECIFICATION *BA40.10-P-1001-01A 
12 Remove rear fender liner in front right fender IMPORTANT See:↓
Remove/install inner fender in front fender
AR88.10-P-1300T
13 Using a screwdriver, open hose bracket (10) on the washer fluid reservoir (1)    
14 Disconnect electrical connector (11)    
15.1 Disconnect electrical connector (16) Only on vehicles with code (600a) Headlamp cleaning system  
16 Disconnect electrical connector (12) from washer fluid reservoir (1) IMPORTANT Release the retainer tab on the electrical connector (12) and detach the electrical connector (12) downward from the washer fluid reservoir (1).  
17.1 Detach washer fluid hose from the HCS pump (M5/2) Only on vehicles with code (600a) Headlamp cleaning system
IMPORTANT To do so press retaining clip (arrow A). Collect washer fluid which flows out.
IMPORTANTInstallation:  Replace sealing ring at hose connection.
 
18 Detach washer fluid hose from the window washer fluid pump (M5/1) IMPORTANT Collect washer fluid which flows out.  
19 Detach connector hose (13) from washer fluid reservoir (1) IMPORTANT Press retaining clip (arrow B). Collect washer fluid which flows out.
IMPORTANTInstallation:  Replace sealing ring at hose connection.
 
20 Disconnect electrical connector at the switch of the windshield washer system fluid level control (S42)    
21 Unscrew nut (14) NOTESInstallation:  Replace self-locking nut (14).  
22 Remove washer fluid reservoir (1) out of the fender IMPORTANT To do so tip the washer fluid reservoir (1) downward in the direction of the vehicle center.
IMPORTANTInstallation:  Ensure that the mounts (15) are seated correctly.
 
23 Install in the reverse order    
24 Fill washer fluid reservoir (1)    
REFER TO MAINTENANCE Check windshield washer system fluid level and correct if necessary   AP82.35-P-8210N
25 Correct engine coolant level and check cooling system for leaks.    
Model 211.004/006/016/023/026/028/042/043/061/065/070/080/082/083 AR20.00-P-1010HA
Model 211.076 AR20.00-P-1010RVK
26 Check windshield washer system for proper function IMPORTANT Switch on ignition and check the function of the window washer fluid pump (M5/1) by pressing the combination switch. A sufficient quantity of washer fluid must spray out of the spray nozzles.  
27.1 Check headlamp cleaning system for proper function Only on vehicles with code (600a) Headlamp cleaning system
IMPORTANT Check the function of the HCS pump (M5/2) by pressing the HCS [SRA] switch. A sufficient quantity of washer fluid must spray out of the spray nozzles.
 
WHEELS

Number Designation Model 211
BA40.10-P-1001-01A Wheel bolt Nm 130
Fig 3: Identifying Clamping Device (000 589 54 37 00)
G07502753Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1020-02A Hose clamp pliers (length 235 mm, clamping range 40 mm)