LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> E350 Base >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle -- Testing & Repair -- E350 (211.256) - 3 Of 3 >> Testing & Repair >> Measuring gear backlash between crown wheel and pinion and correcting if necessary - AR35.31-P-0550-25T

Measuring gear backlash between crown wheel and pinion and correcting if necessary - AR35.31-P-0550-25T

TEST VALUES FOR REAR AXLE DIFFERENTIAL

Number Designation   Model 171.456 Model 211.006/054/056/065/082/087/092/206/254/256/265/282/287/292/606, Model 211.004 with code 450
BE35.31-P-1002-03C Gear backlash between crown wheel and pinion mm 0.1...0.16 0.1...0.16
TEST VALUES FOR REAR AXLE DIFFERENTIAL

Number Designation   Model 219.356 Model 230.467
BE35.31-P-1002-03C Gear backlash between crown wheel and pinion mm 0.1...0.16 0.1...0.16
Fig 1: Identifying Spreader (140 589 05 31 00)
G07274488Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 2: Identifying Tooth Backlash Gauge (140 589 08 21 00)
G07274577Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. SPECIAL TOOL Insert and clamp backlash measuring instrument (037) with dial gauge in right-hand bore in differential housing.
  2. Set dial gauge to "0" with 3 mm preload.
  3. Hold drive pinion at joint flange and press crown wheel up and down while reading off the gear backlash.
  4. Carry out measurement 4 times. Turn the ring gear approx. 90° further each time.

    IMPORTANT The adjustment of the tapered roller bearings and gear set is OK if the spread dimension (expansion) of the rear axle housing and the gear backlash are within the range of the specifications. If these values are not achieved, the adjustment must be repeated using thinner or thicker locking rings as appropriate.

    Fig 3: Inserting Backlash Measuring Instrument With Dial Gauge In Right-Hand Bore In Differential Housing
    G07274578Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. SPECIAL TOOL Remove backlash measuring instrument (037).

1st example

Measurement: The gear backlash is correct but the expanded dimension of the rear axle housing is too low, e.g. 0.05 mm measured expanded dimension value.

Correction: Mount a 0.05 mm thicker shim on both sides, in the process the gear backlash can change slightly!

2nd example

Measurement: The expanded dimension is correct, but the gear backlash is too large.

Correction: On the left assembly side a circlip which is thinner by the missing amount is to be installed.

Install a thicker locking ring on the right-hand side (crown wheel side).

IMPORTANT If the gear backlash is too low, proceed in the opposite manner.