Remove/install rear window - AR67.20-P-3550PA

MODEL 169, 203.2/7, 211.2, 245.2 

Shown model 203.2 

Fig 1: View Of Rear Window

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
	Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Notes on remove/install rear window		AH67.20-P-2000-01T
1	Prepare 1-component adhesive cartridge		AR67.10-P-1000-12SX
		Intermediate piece Cartridge preheater, cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1089-02A
2	Open side window in driver door	If all of the windows are closed, the rear door window can be pressed outward by the air pressure during the curing period when closing the doors.
3	Remove detachable parts when replacing rear door window	Model 169	AR67.20-P-3500AK
		Model 203.2	AR67.20-P-3500P
		Model 203.7	AR67.20-P-3500PB
		Model 211.2	AR67.20-P-3500T
		Model 245.2	AR67.20-P-3500BK
4	Secure rear door window against falling down with fabric tape
5.1	Cut out rear door window with cutting wire	Model 169 "Veritrac" window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.20-P-2000-07AK
5.2	Cut out rear-end door window with Roll Out 2004 window removal tool	Model 203.2, 203.7, 211.2, 245.2 Roll out 2004 window removal tool gotis://K_67.0_01.0  Suction lifting device gotis://K_67.0_03.0	AR67.10-P-1000-11SX
6	Remove window from rear-end door with cup suction tools	Aid of helper required. Suction lifting device gotis://K_67.0_03.0
	Install
7	Prepare body flange for installation of window		AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner gotis://P_00.12_06.0	AH98.00-P-9408-06A
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
		Touch-up pencil	*BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
8	Replace window rubber spacers on rear door	Do not remove protective foil. Model 203.2, 211.2 Model 169, 245.2	AR67.10-P-1000-02AK
9	Glue on side rubber spacers with universal glue.	Model 203.7 Universal adhesive	*BR00.45-Z-1003-02A
10	Install spacers at bottom edge of rear door.	Model 203.7
11	Prepare rear door window for installation	Model 203.2/7: When installing a new window, transfer antenna systems. ↓ Model 203.2:	AR67.10-P-1000-03P
		Remove/install antenna amplifier module Model 203.2/7 with code (352) COMAND operating and display system or with code (353) Audio 30 APS or with code (525) Radio MB Audio 50 APS or with code (527) COMAND APS (with navigation) or with code (529) HIGH Class Japan or with code (530) COMAND APS USA (with navigation):	AR82.62-P-8300PA
		Remove/install antenna for global positioning system (GPS) on vehicles with APS	AR82.61-P-7474P
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
12	Align rear door window in body opening	Aid of helper required. Model 203.2, 211.2	AR67.20-P-3550-04PA
		Feeler gauge Suction lifting device gotis://K_67.0_03.0	*129589032100
		Model 203.7	AR67.20-P-2000-04PB
		Feeler gauge Suction lifting device gotis://K_67.0_03.0  Model 203.2:	*129589032100
		Interval between bottom edge of rear window and edge of liftgate paneling Model 203.7 without code (413) Panoramic sliding roof:	*BE67.20-P-1002-01E
		Distance between rear edge of roof and rear window Model 203.7 with code (413) Panoramic sliding roof:	*BE67.20-P-1003-01E
		Gap dimensions Model 211:	*BE77.20-P-1007-01A
		Distance between window molding and edge of rear door paneling	*BE67.20-P-1003-01F
13	Replace silicon semiconductors for ground connections	Model 203.2/7 Replace silicon semi-conductor, otherwise the function of the antennas can be impaired
14	Remove protective foil from rubber window spacers.
15	Apply adhesive material	On model 203.2: Apply glue on lower area sparingly.	AR67.10-P-1000-08P
		Intermediate piece Cartridge gun gotis://K_67.0_02.0	*000589866300
		Repair kit	*BR00.45-Z-1015-02A
		Repair kit	*BR00.45-Z-1089-02A
16.1	Insert rear door window in body flange on rear door, align in body opening and install.	Secure rear door window against falling down with textile tape (leave textile tape on vehicle for duration of during time). Aid of helper required. Curing time is approx. 1 hour, calculated from the time the rear door window is installed.
		Model 169	AR67.20-P-2000-04AK
		Feeler gauge Suction lifting device gotis://K_67.0_03.0	*129589032100
		Model 245.2	AR67.20-P-2000-04BK
		Feeler gauge Suction lifting device gotis://K_67.0_03.0  Model 169:	*129589032100
		Interval between bottom edge of rear window and edge of liftgate paneling Model 245:	*BE67.20-P-1001-01I
		Gap between top edge of window and edge of rear-end door paneling	*BE67.20-P-1001-01J
		Gap between bottom edge of window and edge of rear-end door paneling	*BE67.20-P-1002-01J
		Gap between side edge of window and edge of rear-end door paneling	*BE67.20-P-1003-01J
16.2	Install rear door window	Models 203.2/7, 211.2 Aid of helper required. Suction lifting device gotis://K_67.0_03.0	AR67.20-P-2000-05P
17	Install detachable parts when replacing rear door window	Model 169	AR67.20-P-3500AK
		Model 203.2	AR67.20-P-3500P
		Model 203.7	AR67.20-P-3500PB
		Model 211.2	AR67.20-P-3500T
		Model 245.2	AR67.20-P-3500BK
18	Check all electrical consumers in area repaired for proper function.
19	Clean rear door window and passenger compartment

Fig 2: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.