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Remove/install exhaust gas recirculation positioner - AR14.20-P-1020TI

ENGINES 642 in MODEL 211 

Fig 1: Identifying Exhaust Gas Recirculation Positioner & Bolts
G07249047Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
MODIFICATION NOTES

3.4.06 Steps for water-cooled exhaust gas recirculation positioner added Steps 4, 5, 8, 9
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses. AS00.00-Z-0002-01A
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant For a water-cooled exhaust gas recirculation positioner AH20.00-N-2080-01A
1 Remove engine trim panel   AR01.10-P-2405TI
2 Disconnect electrical connector from left exhaust gas recirculation positioner (Y27/9).    
3 Remove bolt (1) TORQUE SPECIFICATION Bolt connecting exhaust gas recirculation positioner to charge air distribution line *BA14.20-P-1002-01G 
4 Open coolant system cap carefully For a water-cooled exhaust gas recirculation positioner
Pressure escapes audibly after one-half turn
 
5 Detach coolant hose on left exhaust gas recirculation positioner (Y27/9) For a water-cooled exhaust gas recirculation positioner
IMPORTANT Catch coolant in suitable vessel
 
6 Remove left exhaust gas recirculation positioner (Y27/9)    
7 Install in the reverse order    
8 Pour in coolant and bleed cooling system For a water-cooled exhaust gas recirculation positioner AR20.00-P-1142-04TI
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 BB00.40-P-0310-01A
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 BB00.40-P-0325-00A
    FLUID SPECIFICATION *BF20.00-P-1001-02W 
INSPECT Checking     
IMPORTANT Notes on coolant level For a water-cooled exhaust gas recirculation positioner AH20.00-P-1142-01TI
9 Inspecting cooling system for leaks For a water-cooled exhaust gas recirculation positioner AR20.00-P-1010TI
EXHAUST GAS RECIRCULATION

Number Designation Engines 642.82/83/85/86/87/886/9
BA14.20-P-1002-01G Bolt, exhaust gas recirculation positioner to charge air distribution line Nm 12
COOLING SYSTEM

Number Designation Engine 642 in model 203, 209, 211, 219, 221
BF20.00-P-1001-02W Cooling system Quantity changed in workshop ≈Liters 7.5
Antifreeze/water Up to -37°C 50/50
up to -45°C 55/45
Service specifications Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A