Remove/install spare tire well - AR88.30-P-1000TX
MODEL 219.3
Shown on vehicle up to 31.5.06
| Removing | |||
| 1.1 | Remove spare tire | On vehicles with Code (669) Spare wheel on steel rim or Code (679) Spare wheel as structural wheel design or Code (690) Spare wheel as emergency wheel |
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| 2 | Remove battery (G1) | AR54.10-P-0005TX | |
| 3 | Remove battery bracket (2) | ||
| 4 | Remove tool box (3) | ||
| 5.1 | Remove battery control unit (N82) | In vehicles up to 31.5.06 |
AR54.21-P-0100TX |
| 6 | Unclip rear prefuse box (F33) from body | Figure | |
| 7 | Expose wiring harness (4) and place together with rear prefuse box (F33) to the side | ||
| 8 | Pull battery bleeding hose (5) out of the spare tire well (1) | ||
| 9 | Drill hole next to body flange for inserting jig saw into spare tire well (1) | Drill |
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| 10 | Saw out spare tire recess (1) parallel to body flange | Body jig saw |
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| 11 | Lift vehicle on vehicle lift. | AR00.60-P-1000TX | |
| Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows | Wear protective gloves and safety glasses. | AS65.00-Z-0003-01A | |
| 12 | Cut out remains of the spare tire well (1) | Multicutter |
Fig 3 |
| 13 | Lower vehicle on lifting platform | ||
| Install | |||
| 14 | Clean gluing flange on spare tire well (1) and prime | ||
| Repair kit | *BR00.45-Z-1049-02A | ||
| Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows | Wear protective gloves and safety glasses. | AS65.00-Z-0003-01A | |
| 15 | Prepare body flange for gluing in spare tire well (1) | AR88.30-P-1000-03TX | |
Multicutter |
Fig 3 | ||
| Repair kit | *BR00.45-Z-1049-02A | ||
| 16 | Prepare adhesive cartridge | AR88.30-P-1000-05TX | |
| Electric cartridge gun | |||
| Repair kit | *BR00.45-Z-1049-02A | ||
| 17 | Apply adhesive on the adhesive flange at the new spare tire well (1) | After applying adhesive bead, completely empty cartridges within 10 to 15 minutes. It is not necessary to dispose of empty or remaining cartridges, mixed or cured adhesive as special wastes. Electric cartridge gun |
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| Repair kit | *BR00.45-Z-1049-02A | ||
| 18 | Insert spare tire well (1) into body opening. | ||
| 19 | Center spare tire well (1) and press on by slightly knocking with plastic hammer all the way around. | ||
| 20 | Repair paint damage at body flange with primer applicator | ||
| 21 | Install battery vent hose (5) in spare tire well (1) | ||
| 22 | Install wiring harness (4) together with rear prefuse box (F33) | ||
| 23.1 | Install battery control unit (N82) | In vehicles up to 31.5.06 | AR54.21-P-0100TX |
| 24 | Install tool box (3) | ||
| 25 | Install battery mount (2) | ||
| 26 | Install battery (G1) | AR54.10-P-0005TX | |
| 27.1 | Install spare tire | Only on vehicles with code (669) Spare wheel on steel rim or code (679) Spare wheel as structural wheel design or code (690) Spare wheel as emergency wheel |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1049-02A | Repair kit, installing window, 2-component adhesive | A 168 670 00 93 |