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Remove/install rear spring (ONLY MODELS 203, 209, 211, 219, without Airmatic) - AR32.20-P-0230P

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MODEL 203 

MODEL 209 except CODE (P98) Black Series 

MODEL 211.0, 219 except CODE (489) AIRmatic (semi-active air suspension) 

Shown on model 203 

Fig 1: Identifying Rear Spring Components
G07675009Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected    
INSTALLATION IMPORTANT Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.    
1 Lift vehicle on lifting platform. Model 203, 209 AR00.60-P-1000P
Model 211 AR00.60-P-1000T
Model 219 AR00.60-P-1000TX
2 Remove cover (72c) of spring control arm (72)    
3 Remove plastic cone in the top rubber mount (74) of the rear spring (73) Model 211, 219  
SPECIAL TOOL Extractor
IMPORTANT Only serves as an assembly aid and is no longer installed.
Figure
4 SPECIAL TOOL Insert clamping plates (01b, 01c) in rear spring (73) SPECIAL TOOL Tensioning plates  
Model 203 except 203.08 /28, Model 209
Model 203.08 /28
Fig 5
Model 211, 219 Figure
5 SPECIAL TOOL Insert tensioning device (01a) in SPECIAL TOOL clamping plates (01b, 01c) SPECIAL TOOL Tensioning device  
Model 203 except 203.08 /28, Model 209
Model 203.08 /28
Figure
Model 211, 219 Figure
DANGER Risk of injury  caused by pinching or crushing  when working on springs or spring bodies that are under tension Use only approved tensioning devices; shield off hazard area if necessary.
Check special tools for damage and proper operation (visual inspection).
Wear protective gloves.
AS00.00-Z-0001-01A
6 Tension rear spring (73) IMPORTANTInstallation:  Model 203 /209: On springs which have been relieved of load the SPECIAL TOOL clamping plates are to be attached so that approx. two windings remain free at the ends of the spring.
Model 211 /219: Observe oil chalk markings.
Model 203 except 203.081 /084 /281 /284, Model 209 Model 203.081 /084 /281 /284 AR32.20-P-0200-01A
Model 211, 219 AR32.20-P-0200-06T 
IMPORTANT Springs; general background information. AH32.20-P-9404-01A 
7.1 Unscrew nut (72b) and detach spring control arm (72) from rear axle carrier Model 203, 209
IMPORTANT Use crowbar to press track control arm from its mount.
 
TORQUE SPECIFICATION *BA35.20-P-1001-01A 
7.2 Detach shock absorber (6j) from spring control arm (72) Model 211, 219
IMPORTANT Push together shock absorber and position at side of spring control arm.
 
TORQUE SPECIFICATION *BA32.25-P-1003-03A 
8 Remove rear spring (73) with rubber bushing (74). CLEAN Clean track control arm (72) in area surrounding the anchorage point.
IMPORTANT After replacing the rear spring or rubber mount:
↓ Check, correct headlamp setting:
 
REFER TO MAINTENANCE Model 203, 209 AP82.10-P-8260P
REFER TO MAINTENANCE Model 211 AP82.10-P-8260T
REFER TO MAINTENANCE Model 219 AP82.10-P-8260TX
9 Install in the reverse order    
SPRING CONTROL ARM

Number Designation Model 203 Model 209
BA35.20-P-1001-01A Self-locking nut, spring control arm to rear axle carrier Stage 1 Nm 70 50
Stage 2 ∠° - 45
REAR AXLE SHOCK ABSORBER

Number Designation Model 211 steel suspension Model 219 steel suspension
BA32.25-P-1003-03A Self-locking nut for attaching shock absorber to spring control arm - Stage 1 Nm - -
Stage 2 ∠° - -
M10 Nm 55 55
Fig 2: Identifying Puller (123 589 05 33 00)
G07675010Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tensioning Device (202 589 01 31 00)
G07675011Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Tensioning Plates (211 589 03 63 00)
G07675012Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Tensioning Plates (202 589 14 63 00)
G07675013Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Tensioning Device (202 589 02 31 00)
G07675014Courtesy of MERCEDES-BENZ USA