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Clamping rear spring - AR32.20-P-0200-06T

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AR32.20-P-0200-06T  Clamping rear spring    
DANGER Risk of injury  caused by pinching or crushing  when working on springs or spring bodies that are under tension Use only approved tensioning devices; shield off hazard area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.
AS00.00-Z-0001-01A
Fig 1: Identifying Puller (123 589 05 33 00)
G07675004Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Tensioning Device (202 589 01 31 00)
G07675005Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Tensioning Plates (211 589 03 63 00)
G07675006Courtesy of MERCEDES-BENZ USA
  1. Remove plastic cone in the upper rubber mount of the rear spring using puller. SPECIAL TOOL

    IMPORTANT The plastic only serves as an initial assembly aid and is not installed again.

  2. SPECIAL TOOL Insert top clamping plate (01 SPECIAL TOOL ) and bottom clamping plate (02) on the rear spring (6i).

    IMPORTANT Clamp as many coils of the spring as possible.

  3. Turn the notches (arrow) of the SPECIAL TOOL clamping plates (01, 02) towards the inside of the vehicle.
  4. SPECIAL TOOL Insert tensioning device (03) in SPECIAL TOOL clamping plates (01, 02) and engage in the recesses (4) of the SPECIAL TOOL upper clamping plate (01).
  5. Clamp rear spring (6). In the process secure rear spring (6i) to prevent it from twisting.

    NOTES Do not use any impact wrench/driver, otherwise the SPECIAL TOOL tensioning device (03) will be damaged.

  6. Mark position of SPECIAL TOOL clamping plates (01, 02) relative to the rear spring (6i) with oil-based chalk.
  7. Relieve the load on rear spring (6i).
  8. Transfer markings to the new rear spring (6i).

    IMPORTANT When installing a new rear spring (6i).

    Fig 4: Identifying Recesses Of Upper Clamping Plate And Clamping Plate
    G07675007Courtesy of MERCEDES-BENZ USA