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Bleed brake system - AR42.10-P-0010CW: Notes

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MODEL 204 

shows model 166, 172, 204 

Fig 1: Identifying Cap, Filling & Bleeding Device, Brake Fluid Reservoir
G07069179Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS42.50-Z-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
1 Open engine hood and raise to vertical position    
CLEAN Clean     
2 Clean area around cap (1) on brake fluid reservoir (2) LU cleaner *BR00.45-Z-1028-94A
3 Unscrew cap (1) on brake fluid reservoir (2)    
4 Fill new brake fluid up to the "MAX" mark in the brake fluid reservoir (2) FLUID SPECIFICATION Model 204 *BF42.10-P-1001-01J 
5 Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on IMPORTANT Pay attention to manufacturer's operating instructions.  
6 Carrying out bleeding operation Model 204 AR42.10-P-0010-02CW 
TORQUE SPECIFICATION Model 172, 204 *BA42.10-P-1002-12J 
TORQUE SPECIFICATION Model 172, 204 *BA42.10-P-1003-10J 
TORQUE SPECIFICATION Vehicles with manual transmission *BA25.20-P-1001-01B 
7 Install in the reverse order    
INSPECT Checking     
8 Check brake system for leaks Model 172, 204 AR42.10-P-0100-01V 
9 Correct fluid level in brake fluid reservoir (2) Model 204 AP42.10-P-4210CW 
10 Close engine hood    
REAR AXLE BRAKE CALIPER

Number Designation Model 204 except model 204.077/277/377
BA42.10-P-1002-12J Bleed screw to brake caliper Nm 14
FRONT AXLE BRAKE CALIPER

Number Designation Model 204 except model 204.077/277/377/9
BA42.10-P-1003-10J Bleed screw to brake caliper Nm 14
CLUTCH OPERATING MECHANISM

Number Designation Transmission 716.6
BA25.00-P-1001-01B Bleed screw to central clutch operation Nm 9
BRAKE FLUID

Number Designation Model 204
BF42.10-P-1001-01J Brake fluid Filling capacity Liters ≈0.5
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A
REPAIR MATERIALS

Number Designation
BR00.45-Z-1028-04A LU cleaner