Remove/install A-pillar outer section - AR63.20-P-1102CW: Notes
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204.0/2
Shown on model 204.0
| Removing | ||||
| Risk of death
caused by high voltage used for electric welding. Risk of explosion
caused by welding in the area of highly inflammable materials. Risk of injury
caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. |
Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | ||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | ||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | |||
| General information on repairs to body | AH60.00-N-0001-01A | |||
| Notes on paintwork repairs | AH98.00-P-9408-02A | |||
| Notes on cavity preservation | AH97.20-P-0001-01B | |||
| General information on MB materials | AH98.00-P-9409-03A | |||
| General information on riveting | AH60.00-P-0003-01N | |||
| 1 | Prepare required workshop equipment and commercially available tools for repair | |||
| 2 | Remove all detachable parts in area to be repaired | |||
| 3 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | |||
| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | |||
| 5 | Lift vehicle with two-post lifting platform | |||
| 6 | Set vehicle onto straightening bench | |||
| 7 | Fasten vehicle to straightening bench | |||
| 8 | Set up side portal frame with welding device | |||
| Figure | ||||
| Figure | ||||
| 9 | Check installation position of A-pillar, align | |||
| 10 | Remove side portal frame with welding device | |||
| 11 | Remove A-pillar outer section (1) | AR63.20-P-1102-01CW | ||
| Figure | ||||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | |||
| 12 | Prepare A-pillar outer section (1) for installation | AR63.20-P-1102-02CW | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | |||
| Install | ||||
| 13 | Set up side portal frame with welding device | |||
| Figure | ||||
| Figure | ||||
| 14 | Install A-pillar outer section (1) | AR63.20-P-1102-03CW | ||
| Figure | ||||
| Figure | ||||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | |||
| Rivet | *BR00.45-Z-1001-13A | |||
| Polygrip countersunk head rivet, 6.4x14 | *BR00.45-Z-1002-13A | |||
| Rivet | *BR00.45-Z-1012-13A | |||
| Protective tube | *BR00.45-Z-1003-15A | |||
| 15 | Remove side portal frame with welding device | |||
| 16 | Unfasten vehicle from straightening bench | |||
| 17 | Lift vehicle with two-post lifting platform | |||
| 18 | Remove straightening bench. | |||
| 19 | Clean weld joints and sheet metal flanges with round wire brush | |||
| 20 | Clean repair areas | |||
| 21 | Prime area to be repaired using primer filler | |||
| 22 | Carry out seam sealing after repairs | AR97.10-P-4000CW | ||
| Sealant | *BR00.45-Z-1003-01A | |||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | |||
| 23 | Paint repair areas and adjacent surfaces | |||
| 24 | Apply additional cavity preservation | AR97.20-P-1500CW | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | |||
| Preservation agent | *BR00.45-Z-1003-05A | |||
| 25 | Remove tarp | |||
| 26 | Install all removed detachable body components | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 X14 | A 003 990 35 97 |
| BR00.45-Z-1002-13A | Polygrip countersunk head rivet, 6.4 X14 | A 003 990 86 97 05 |
| BR00.45-Z-1012-13A | Blind rivet 6.5 X12.5 | A 004 990 16 97 |
| BR00.45-Z-1003-15A | Protective tube | A 169 611 01 46 |