Remove/install outer rear wheelhouse - AR63.10-P-0665V
MODEL 171
| Remove | |||
|---|---|---|---|
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | - | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | - | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. Deburr replacement panels. |
- | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | - | |
| General information on body repair | All models | - | |
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 | - | |
| General information on MB materials | Model 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463, 639 | - | |
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all attached parts remaining in vehicle | Tarpaulin (fireproof) | *WH58.30-Z-1001-40A |
| 3 | Remove rear fender | AR63.50-P-1400V | |
| 4 | Remove side rear inner panel | AR63.20-P-1400V | |
| 5 | Remove outer B-pillar with side longitudinal member | AR63.20-P-1370V | |
| 6 | Separate outer rear wheelhouse (1) | AR63.10-P-0660-01VA | |
| Figure | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WH58.30-Z-1021-04A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Straight grinder (electric/pneumatic) | *WE58.40-Z-1002-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare outer rear wheelhouse (1) for installation | AR63.10-P-0670-05V | |
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WE58.40-Z-1001-03A | |||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install outer rear wheelhouse (1) and weld in | AR63.10-P-0670-06V | |
| Figure | |||
| *WH58.30-Z-1003-01A | |||
| *WH58.30-Z-1003-02A | |||
| *WH58.30-Z-1001-03A | |||
| Spot welder | *WE58.40-Z-1002-02A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 9 | Adjust gap dimensions on hoods, doors and lids | AR60.00-P-0700-01V | |
| Figure | |||
| Front door to rear fender | *BE60.00-P-1002-01L | ||
| Trunk lid to rear fender | *BE60.00-P-1003-01L | ||
| Trunk lid to taillamp | *BE60.00-P-1003-01L | ||
| Rear fender to taillamp | *BE60.00-P-1003-01L | ||
| Fuel filler flap | *BE60.00-P-1005-01L | ||
| 10 | Install B-pillar with side longitudinal member | AR63.20-P-1370V | |
| 11 | Install side rear inner panel | AR63.20-P-1400V | |
| 12 | Install rear fender | AR63.50-P-1400V | |
| 13 | Clean welds and sheet metal flange with round wire brush | ||
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| 14 | Clean repair areas | ||
| 15 | Prime area to be repaired with priming filler | ||
| 16 | Carry out seam sealing after repairs | AR97.10-P-4000V | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 17 | Paint repair areas and adjacent surfaces | ||
| 18 | Apply additional cavity preservation | AR97.20-P-1500V | |
| Notes on cavity preservation | Model 124, 126, 129, 140, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 |
- | |
| Cavity preservation gun Sata HRS no. 11072 | *WE58.40-Z-1006-08A | ||
| MB cavity wax preservation, 1 | | *BR00.45-Z-1003-05A | ||
| 19 | Remove tarpaulin | ||
| 20 | Install all removed detachable body components |
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS
| Number | Designation | Model 171 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01L | Gap dimension | Front door to rear fender | Dimension "P" | mm | 3.0+0.8 |
| For figure, see | AR60.00-P-0700-01V | ||||
| BE60.00-P-1003-01L | Gap dimension | Trunk lid to rear fender | Dimension "F" | mm | 3.5+1.5 |
| Trunk lid to taillamp | Dimension "M" | mm | 4.0 (+1.6/-0.5) | ||
| Trunk lid to bumper | Dimension "V" | mm | 5.0 (+1.5/-1.0) | ||
| Rear fender to taillamp | Dimension "U" | mm | 2.5 ± 0.5 | ||
| Trunk lid tip to rear fender | Dimension "E" | mm | 5.0 (+1.5) | ||
| For figure, see | AR60.00-P-0700-01V | ||||
| BE60.00-P-1005-01L | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3.0 ± 0.5 |
| For figure, see | AR60.00-P-0700-01V | ||||
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 rpm) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm) |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1006-08A | Cavity preservation gun |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |