Remove/install turbocharger - AR09.40-P-6020MC
ENGINE 275 in MODEL 215, 216, 220, 221, 230
Illustrated on right turbocharger
| Remove/install | |||
| 1.1 | Remove engine | Model 220 with code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection | |
| Model 215. 220 without code (979) Special protection version, code (Z04) Light armoring or code (Z07) Highest protection | AR01.10-P-2400MC | ||
| 1.2 | Remove engine with front axle carrier | Model 216, 221 | AR01.10-P-2500SZ |
| Model 230 without code (P99) Special model "AMG Black Series" | AR01.10-P-2500RC | ||
| Model 230 with code (P99) Special model "AMG Black Series" | AR01.10-P-2500RBS | ||
| 2 | Mount engine onto assembly stand | Model 215, 220 | |
| 3 | Remove right air filter housing | Model 215, 216, 220, 221, 230 without code (P99) Special model "AMG Black Series" | AR09.10-P-1150LA |
| 4 | Remove charge air cooler | AR09.41-P-6817HH | |
| 5 | Remove engine charge air channel upstream of charge air cooler | AR09.41-P-8623H | |
| 6 | Remove ignition coil module | AR15.12-P-1100LA | |
| 7 | Remove support (1) from turbocharger (2) | *BA09.40-P-1009-01H | |
| *BA09.40-P-1010-01H | |||
| 8 | Remove engine supports (3) | *BA22.10-P-1001-02A | |
| 9 | Remove coolant feed line (4) from crankcase to turbocharger (2) | ||
| *BA09.40-P-1005-01H | |||
| *BA09.40-P-1007-01H | |||
| 10 | Remove oil return line (5) from turbocharger (2) | ||
| *BA09.40-P-1004-01H | |||
| *BA09.40-P-1006-01H | |||
| 11 | Detach pneumatic lines (6) from deceleration air valve (7) and from vacuum cell (8) | ||
| 12 | Remove bolts (9) of oil feed line (10) and of coolant return line (11) at turbocharger (2) | ||
| *BA09.40-P-1002-01H | |||
| *BA09.40-P-1003-01H | |||
| 13 | Remove shields (12) at turbocharger (2) | *BA09.40-P-1012-01H | |
| 14 | Remove bolts (13) of coolant line (14) at cylinder head (15) | *BA09.40-P-1001-01H | |
| 15 | Mount assembly tool (16) with 4 bolts (bolt M8 20) onto turbocharger (2) | ||
| Figure | |||
| 16 | Unscrew nuts (17) at exhaust manifold | AR09.40-P-6020-11MC | |
| Fig 6 | |||
| Fig 7 | |||
| *BA09.40-P-1011-01H | |||
| 17 | Remove turbocharger (2) with exhaust manifold from cylinder head (15) | ||
| 18 | Install in the reverse order |
TURBOCHARGER
| Number | Designation | Engine 275 | |
|---|---|---|---|
| BA09.40-P-1001-01H | Coolant line to cylinder head | Nm | 9 |
| BA09.40-P-1002-01H | Bolt, oil feed line to turbocharger | Nm | 8 |
| BA09.40-P-1003-01H | Bolt, coolant return flow line to turbocharger | Nm | 8 |
| BA09.40-P-1004-01H | Bolt, oil return flow line to turbocharger | Nm | 8 |
| BA09.40-P-1005-01H | Bolt connecting coolant feed line to turbocharger | Nm | 8 |
| BA09.40-P-1006-01H | Bolt, oil return flow line to crankcase | Nm | 8 |
| BA09.40-P-1007-01H | Banjo bolt, coolant feed line to crankcase | Nm | 25 |
| BA09.40-P-1009-01H | Bolt, support to turbocharger | Nm | 30 |
| BA09.40-P-1010-01H | Bolt, turbocharger support to crankcase | Nm | 20 |
| BA09.40-P-1011-01H | Exhaust manifold to cylinder head | Nm | 15 |
| BA09.40-P-1012-01H | Shield to turbocharger | Nm | 9 |
ENGINE SUPPORT (ENGINE SIDE)
| Number | Designation | Engine 275 | ||
|---|---|---|---|---|
| BA22.10-P-1001-02A | Bolt, engine support to cylinder crankcase | Stage 1 | Nm | 20 |
| Stage 2 | ∠° | 90 | ||