Test brake system with pressure tester for leaks - AR42.10-P-0015SX
MODEL 216
MODEL 221
MODIFICATION NOTES
| 29.7.09 | Value changed: bleed screw to brake caliper | *BA42.10-P-1001-10M |
| Checking | |||
|---|---|---|---|
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on externally invisible brake fluid loss | AH42.10-P-9406-02V | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| 1 | Deactivate easy entry/exit | Vehicles with memory package (driver seat, steering column, mirrors) code 275 | AR54.30-P-1000-02ESX |
| 2 | Connect brake fluid changing unit to expansion reservoir (1) | ||
| 3 | Detach left front wheel | Vehicles with engine 275 and engine 629 with top protection, code Z07 | |
| Remove/install wheels | AP40.10-P-4050SX | ||
| 4 | Remove the bleed screw on the left front brake caliper (2) and connect pressure tester (3) | ||
| 5 | Bleed pressure tester (3) | ||
| 6 | Switch off brake fluid changing unit and release pressure | ||
| High-pressure check | |||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 7 | Allow the engine to run at moderate speed and release the accelerator pedal suddenly | ||
| 8 | Immediately press down brake pedal as far as possible and |
Fig 3 | |
| Fig 2 | |||
| 9 | Read off and note brake pressure on high-pressure gauge of pressure tester (3) | ||
| 10 | Read off and note brake pressure again after 5 minutes on the high-pressure gauge of the pressure tester (3) | ||
| Low-pressure testing | |||
| 11 | Switch off engine and remove |
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| 12 | Push down brake pedal several times | ||
| 13 | Press down brake pedal as far as possible and insert |
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| 14 | |||
| 15 | Read off and note the brake pressure after 2 minutes on the low pressure gauge of the pressure tester (3) | ||
| 16 | |||
| 17 | Detach pressure tester (3) and screw bleed screw into brake caliper (2) | *BA42.10-P-1001-10M | |
| 18 | Bleed brake system | AR42.10-P-0010-02SX | |
| 19 | Mount left front wheel | Vehicles with engine 275 and engine 629 with top protection, code Z07 | |
| Remove/install wheels | AP40.10-P-4050SX | ||
| 20 | Detach brake fluid changing unit | ||
| 21 | Correct fluid level in expansion reservoir (1) | ||
| Brake system - inspect fluid level | AP42.10-P-4210SX |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 216 except model 216.374/377/379 | Model 221 except model 221.074/077/174 /177/179 | |
|---|---|---|---|---|
| BA42.10-P-1001-10M | Bleed screw to brake caliper | Nm | 14 | 14 |