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Home >> Mercedes Benz >> 2007 >> R320 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 251 Chassis >> Testing & Repair >> Remove/install Electronic Stability Program (ESP) hydraulic unit - AR42.45-P-0817RT

Remove/install Electronic Stability Program (ESP) hydraulic unit - AR42.45-P-0817RT

MODEL 251 

Fig 1: Identifying Electronic Stability Program (ESP) Hydraulic Unit Remove/Install Components
G10121026Courtesy of MERCEDES-BENZ USA

Shown on Electronic Stability Program (ESP) hydraulic unit which has been removed 

REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes All models AH42.50-P-0001-01A
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A
1 Switch off ignition and remove the transmitter key from the EIS [EZS] control unit IMPORTANT On vehicles with Keyless Go, code 889: Press Keyless Go start/stop button repeatedly until ignition is switched off. Remove transmitter key from vehicle and store it in a location beyond its transmission range (at least 2 m).  
2 Open engine hood and raise to vertical position   AR88.40-P-1000RT
3 Detach inlet air pipe (1)    
4 Remove electronic stability program control unit (ESP) IMPORTANT Do not disconnect electrically Place the Electronic Stability Program (ESP) control unit out of the working area. AR42.45-P-0820RT 
5 Electronic Stability Program (ESP) hydraulic unit in the area of the line connections NOTES Clean the area around the separation point thoroughly before opening the brake system. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the hydraulic system  
6 Unscrew the union nut for the pressure circuit brake line (2) and union nut for the secondary brake circuit brake line (3) and union nuts for the brake lines (4) of the Electronic Stability Program (ESP) hydraulic unit IMPORTANT Before detaching identify the brake lines to the corresponding line connection, in the process observe the markings on the Electronic Stability Program (ESP) hydraulic unit. Trace line routing to the corresponding wheel.
NOTES Collect any brake fluid which runs out in a fluff-free, absorbent cloth. Seal brake lines and line connections on the ESP hydraulic unit immediately with plugs, in order to prevent the ingress of foreign bodies.
INSTALLATION IMPORTANT Do not mix up brake lines, observe markings.
 
TORQUE SPECIFICATION *BA42.45-P-1002-01K 
SPECIAL TOOL Ring wrench socket Figure
SPECIAL TOOL Ring wrench socket Figure
SPECIAL TOOL Set of plugs Figure
7 Loosen screws (5). NOTES Flush off brake fluid which runs out in the area of the longitudinal frame member with water in order to avoid paint damage.  
TORQUE SPECIFICATION *BA42.45-P-1003-01K 
8 Remove Electronic Stability Program (ESP) hydraulic unit upwards    
9 Install in the reverse order    
10 Bleed brake system   AR42.10-P-0010RT 
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near engine Secure vehicle to prevent it from moving. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. AS00.00-Z-0005-01A
11 Check brake system for leaks AR42.10-P-0100-01RT
ELECTRONIC STABILITY PROGRAM (ESP)

Number Designation Type 251
BA42.45-P-1002-01K Union nut, brake line to ESP hydraulic unit Nm 18
BA42.45-P-1003-01K Bolt, ESP hydraulic unit to bracket Nm 10
Fig 2: Identifying Ring Wrench Socket (000 589 75 03 00)
G09973561Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Ring Wrench Socket (140 589 00 03 00)
G07449717Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Set Of Plugs (129 589 00 91 00)
G07742724Courtesy of MERCEDES-BENZ USA