Remove/install left front wheel well paneling - AR62.20-P-1222GR
MODEL 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346
Illustrated on model 463.248
Illustrated on model 463.323
Illustrated on model 463.248
| Remove/install | |||
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| 1 | Open engine hood and move to vertical position | AR88.40-P-1000GG | |
| 2.1 | Remove engine cover with integrated air filter vertically upward from cylinder head hoods | Engine 112.945 in model 463.244/245/250 engine 113.962 in model 463.247/248/249/ 254, Engine 113.982 in model 463.243/246 |
|
| 2.2 | Remove cylinder head cover trim | Engine 612.965 in MODEL 463.322/323 | AR01.20-P-5014-02B |
| 2.3 | Remove air filter | Engine 628.962 in model 463.309/332/333 | AR09.10-P-1050GD |
| 2.4 | Remove air filter housing | Engine 113.993 in model 463.270/271 | AR09.10-P-1150GX |
| 2.5 | Remove left-hand air filter housing | Engine 642 in model 463 | AR09.10-P-1150GY |
| 3 | Remove left hot film mass air flow sensor with air intake pipe | AR07.07-P-1454GD | |
| 4 | Remove left front fender | AR88.10-P-1000GR | |
| 5 | Remove windshield washer fluid reservoir | AR82.35-P-6000GR | |
| 6 | Remove upper radiator crossmember | ||
| 7 | Remove air pump | AR14.30-P-7251GX | |
| 8 | Remove left engine hood catch | Model 463.309/332/333 with engine 628.962 |
AR88.40-P-3200GM |
| 9 | Remove EGR vacuum transducer (Y31/1) | ||
| 10 | Pull vacuum line (A) out of wheel well panel (2) | ||
| 11 | Remove glow output stage (N14/2) | ||
| 12 | Remove vacuum pump differential locks | AR28.18-P-0001GR | |
| 13 | Remove heater unit | Model 463.247/248/254 with engine 113.962 with code (H12) Auxiliary heater Model 463.243 with engine 113.982 with code (H12) Auxiliary heater Model 463.270/271 with engine 113.993 with code (H12) Auxiliary heater Model 463.309/332/333 with engine 628.962 with code (H12) Auxiliary heater Model 463.303/340/341 with engine 642.970 with code (H12) Auxiliary heater Model 463.306/336/346 with engine 642.886 with code (H12) Auxiliary heater |
AR83.70-P-5302GM |
| 14.1 | Remove ABS hydraulic unit | Model 463.248 up to 30.9.01 except code 979 Special protection version with ABS hydraulic unit without ESP |
AR42.30-P-0705GR |
| 14.2 | Remove electronic stability program hydraulic unit (ESP) | 463.249/322/323/243/246/270/271 Model 463.248 as of 1.10.01 except code 979 Special protection version |
AR42.45-P-0817AA |
| Model 463.303/306/336/340/341/346 | AR42.45-P-0817GY | ||
| 14.3 | Remove ABS hydraulic unit | Model 463.248 with code 979 Special protection version with ABS hydraulic unit without ESP | |
| 15 | Remove ground line (1) from jump-starting point connector (X4/43) | ||
| 16 | Open cable ties (3) on wiring harness and engine hood cable | ||
| 17 | Remove bracket for electronic accelerator (Ea) position sensor (R25) | Only on model 463.243/244/245/246/247/248/249/250/ 254/270/271/309/322/323/332/333 |
|
| 18 | Disconnect coolant hoses from stationary heater distributor (4) | Catch coolant with suitable vessel. |
|
| 19 | Remove cooling line of power steering system | Model 463.243/244/245/246/247/248/249/ 250/254/270/271/303/306/309/332/333/ 336/340/341/346 | AR46.25-P-3010GR |
| Model 463.322/323 | AR46.25-P-3010GS | ||
| 20 | Detach auxiliary fan frame from wheel well paneling (2) | ||
| 21 | Unscrew refrigerant line bracket (5) | ||
| 22 | Remove lines for additional fan from wheel well panel (2) | ||
| 23 | Remove lower radiator crossmember (6) | ||
| 24 | Remove alarm siren with additional battery (H3/1) on anti-theft alarm system | ||
| 25 | Disconnect electrical connector on fanfare 1 (H2) and fanfare 2 (H2/1) | ||
| 26 | Disconnect connector on left front brake wear indicator contact sensor (X88/14) | ||
| 27 | Disconnect left front ABS RPM sensor connector (X62/26) | ||
| 28 | Pull lines out cable boot (7) | ||
| 29 | Remove vacuum reservoir (8) | ||
| 30 | Remove steering oil reservoir from wheel well panel (2) | ||
| 31 | Unclip wiring harness and hose lines (12) from cable ties (13) | ||
| 32 | Remove bolt (14) from wheel well paneling (2) on frame | *BA60.80-P-1002-01A | |
| 33 | Remove bolt for low temperature cooler on wheel well paneling (2) | ||
| 34 | Unscrew bolts (15) and nuts (16) | ||
| 35 | Remove wheel well paneling (2) | ||
| 36 | Pass wiring harness and hose lines (12) through cable duct (17) | ||
| Replace headlamp range controller, except on model 463.246/249/271/303/306/336/ 340/341/346 | AR82.10-P-4000GR | ||
| 37 | Install in the reverse order | ||
| 38 | Pour in coolant Engine 112.945 in model 463.244/245/250 Engine 113.962 in model 463.247/248/249/ 254 Engine 113.982 in model 463.243/246 |
AR20.00-P-1142HA | |
| Engine 113.993 in model 463.270/271 | AR20.00-P-1142GX | ||
| Replace coolant | Model 463.322/323 with engine 612.965 Model 463.309/332/333 with engine 628.962 Model 463.303/340/341 with engine 642.970 Model 463.306/336/346 with engine 642.886 |
AP20.00-P-2080G | |
| 39 | Inspecting cooling system for leaks | ||
| Cooling and heating system - Check condition of radiator, lines and hoses | AP20.00-P-2050G | ||
| 40 | Perform function check on all removed units |
CAB, CAB MOUNTING
| Number | Designation | Model 463 | |
|---|---|---|---|
| BA60.80-P-1002-01A | Bolt, body to frame | Nm | 43 |