 |
Risk of injury
caused by fingers being jammed or pinched
when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. |
When moving components, ensure that no body parts or limbs are within the operating range of moving parts. |
AS00.00-Z-0011-01A |
| 1 |
Open engine hood |
|
AR88.40-P-1000T |
| 2 |
Remove trim panels of cylinder head cover |
|
AR01.20-P-5014-02C |
| |
|
Bolt, cylinder head cover trim panel to cylinder head |
*BA01.20-P-1002-01G |
| |
|
Bolt, trim panel to charge air distribution pipe |
*BA01.20-P-1003-01G |
| 3 |
Remove left exhaust gas recirculation positioner (Y27/9) |
|
AR14.20-P-7662T |
| 4 |
Remove angled piece (1) |
|
*BA14.20-P-1007-01C |
| 5 |
Disconnect electrical connector at exhaust back pressure sensor (B60) |
|
|
| 6 |
Unscrew bolt (2) |
|
*BA14.20-P-1008-01C |
| 7 |
Pull out the exhaust gas recirculation cooler (3) from the throttle valve actuator (M16/5) |
Do not detach coolant hoses (4a, 4b) from exhaust gas recirculation cooler.
Installation:
Clean sealing surfaces and replace gasket and sealing ring. |
|
|
Risk of death
caused by vehicle slipping or toppling off the lifting platform. |
Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. |
AS00.00-Z-0010-01A |
| 8 |
Raise vehicle with lifting platform |
|
|
| 9 |
Remove bottom section of soundproofing capsule |
|
AR94.30-P-5300T |
| 10 |
Remove bracket (5) |
Bolt engine mount on crankcase |
*BA22.10-P-1005-01D |
| |
|
Bolt, support to throttle valve actuator |
*BA09.41-P-1023-01A |
| 11 |
Detach the charge air hose (10) from the charge air pipe (7) downstream of the charge air cooler |
Check charge air hose and sealing ring for damage, replace if required. |
|
| 12 |
Remove screws (11) |
Bolt, charge air pipe to throttle valve actuator |
*BA09.41-P-1024-01A |
| |
|
Bolt, charge air pipe to engine block |
*BA09.41-P-1020-01A |
| 13 |
Pull out the charge air pipe (7) downstream of the charge air cooler from the throttle valve actuator (M16/5) |
The charge air pipe remains in the vehicle.
Installation:
Replace sealing ring. |
|
| 14 |
Disconnect electrical connector at pressure sensor (B28) |
|
|
| 15 |
Disconnect electrical plug connector on throttle valve actuator (M16/5) |
|
|
| 16 |
Unscrew throttle valve actuator (M16/5) bolts at charge air distribution pipe (6) |
|
*BA09.41-P-1016-01A |
| 17 |
Take out throttle valve actuator (M16/5) |
|
Installation:
Clean sealing surfaces and install new gasket. |
| 18 |
Install in the reverse order |
|
|
| 19 |
Read out fault memory and erase if required |
STAR DIAGNOSIS diagnosis system |
*WH58.30-Z-1048-13A |
 |
Connect up STAR DIAGNOSIS and read out fault memory |
|
AD00.00-P-2000-04A |