LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> E280 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension - 211 Chassis >> Testing & Repair >> Remove/install the suspension strut - AR32.25-P-1017 >> Remove/install the suspension strut - AR32.25-P-1017TW

Remove/install the suspension strut - AR32.25-P-1017TW

MODEL 211.08 /09 /28 /29 with CODE (489) Airmatic (semi-active air suspension) 

Fig 1: Identifying Suspension Strut Components
G04984687
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Special information on AIRmatic   AH32.22-P-1000-02T 
IMPORTANTInstallation  Tighten nuts and bolts of chassis components only when vehicle is in the ready-to-drive condition.    
1 Relieve the pressure from the suspension strut (3) using STAR DIAGNOSIS until the residual pressure is reached IMPORTANT Residual pressure in spring strut up to 3.5 bar.  
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
2 Disconnect electrical connector (1) at the top of the shift valve    
3 Detach pressure line connection (40a) IMPORTANT Plug the pressure line for the duration of the repair operations.  
    IMPORTANTInstallation:  Before assembly damaged pressure line connections or damaged pressure lines must be repaired. AR32.22-P-2001-02I 
    TORQUE SPECIFICATION *BA32.25-P-1006-04B 
    TORQUE SPECIFICATION *BA32.25-P-1003-04B 
    SPECIAL TOOL Figure
4 Unscrew nuts securing suspension strut (3) to front end TORQUE SPECIFICATION *BA32.25-P-1001-04B 
5 Remove the front wheels    
REFER TO MAINTENANCE Remove and install wheels   AP40.10-P-4050Z
6 Remove fender liner front section in front fender   AR88.10-P-1310T
7 Disconnect electrical connector   AR32.22-P-1500-01TV 
8 Disconnect electrical connector   AR42.10-P-1040-04TV
9 Remove front drive shafts   AR33.30-P-0620I
10 Press transverse control arm (4) downwards and remove and remove suspension strut (3) IMPORTANT When installing or reinstalling the suspension strut (3), check the condition of the suspension strut (3): AR32.25-P-1017-02T 
11 Install in the reverse order    
12 Pressurize relevant suspension struts using STAR-DIAGNOSIS NOTES During recharging the wheels should never be in contact with the floor; refilling with the suspension compressed leads to destruction of the air suspension bellows in the strut (3).
IMPORTANT Pressurize to 5 bar.
 
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
13 Check AIRmatic for leaks.   AR32.22-P-8100T 
14 Check headlamp setting and correct if necessary IMPORTANT After installation of new parts.  
REFER TO MAINTENANCE Check and correct headlamp adjustment   AP82.10-P-8260T
TORQUE SPECIFICATION STRUTS

Number Designation Model 211 Airmatic
BA32.25-P-1001-04B Nut, front suspension strut to front end Nm 25
BA32.25-P-1003-04B Air suspension pressure line to front suspension strut Nm 2
BA32.25-P-1006-04B Air suspension pressure line to rear air spring Nm 2
Fig 2: Identifying Wrench Socket (211 589 00 09 00)
G04984688
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00