Remove/install rack-and-pinion steering - AR46.20-P-0600T

MODEL 211 (except 211.08 /09 /28 /29) 

Fig 1: Identifying Rack-And-Pinion Steering Components

Shown on model 211.016 

	Remove/install
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Fully extend or pull out adjustable steering column	Required to separate the steering coupling (5) from the lower steering shaft (6).
2	Deactivating entry/exit aid	On vehicles with Memory package (driver seat, steering column, mirrors), code 275. If the vehicle is equipped with the easy entry and exit feature, this will have to be deactivated first Otherwise the driver's seat and steering wheel move into a different position when the driver door is open or closed. The upper frame may be damaged when the holding device is installed. Deactivation is carried out via the buttons on the steering wheel in the "Comfort" menu of the multifunction display.
3	Turn steering wheel to center position (front wheels in straight-ahead position) and fix in place with clamping device.	With a disengaged steering coupling (5) the steering wheel should not be turned because the spiral contact coil will be irreparably damaged.
			Figure
4	Open engine hood		AR88.40-P-1000T
5.1	Remove front engine cover	Engine 272 Pull the front engine cover upward and out of the mountings.
5.2	Remove engine trim panel	Engine 629	AR01.10-P-2405TJ
		Engine 628	AR01.10-P-2405TD
		Engine 642	AR01.10-P-2405TI
6.1	Remove air filter housing	Engine 113.990	AR09.10-P-1150SVK
6.2	Remove trim panels of cylinder head cover	Engine 646, 647	AR01.20-P-5014-02A
		Engine 648	AR01.20-P-5014-02C
6.3	Remove intake air duct leading to left air filter	Engine 112, 113.967, 272
6.4	Remove intake air ducts upstream of air filter	Engine 629
7	Suction off oil from expansion reservoir of power steering		Figure
8	Remove front wheels
	Remove/install wheels, rotate if necessary		AP40.10-P-4050Z
9.1	Remove bottom section of soundproofing	Vehicles with diesel engines	AR94.30-P-5300T
9.2	Remove engine compartment paneling	Vehicles with gasoline engines	AR61.20-P-1105T
10	Press tie rod joints (1) off steering knuckles		AR46.40-P-0200-02I
			*BA46.40-P-1001-01E
			Figure
			Fig 3
11.1	Detach right heat shield (2) from front axle carrier (3)	Vehicles with diesel engines
11.2	Detach left heat shield from front axle carrier (3)	Vehicles with gasoline engines
12	Detach steering coupling (5) from lower steering shaft (6)	To do this, unscrew bolt (4). Installation:  Replace locking plate (7) with self-locking nut. Push on locking plate (7) until the lug engages in the steering coupling (5).
			*BA46.10-P-1001-01E
13	Pull the lower steering shaft (6) upward to extract it from the steering coupling (5)	Do not use force (hammer blows, a lot of leverage) as the lower steering shaft (6) is sensitive to the effects of side force. This would cause distortion and render the lower steering shaft (6) unusable. Installation:  Rotate rack-and-pinion steering (10) to the center position. Push lower steering shaft (6) into steering coupling (5) as far as the stop, observing the pins of the steering coupling (5) and groove of the lower steering shaft (6): ↓
		Rotate rack-and-pinion steering to central position and install steering coupling.	AR46.20-P-0600-01P
14	Separate electrical connector from SPS [PML] solenoid valve (Y10)	On vehicles with speed-sensitive power steering, code 213 Remove cable tie (arrow).
15	Remove the bracket (8) from the rack-and-pinion steering (10)
16	Remove the bracket (9) for the oil lines on the rack-and-pinion steering (10) and then pull out the oil lines	Seal oil lines and rack-and-pinion steering (10) with stop plugs. Installation:  Replace O-rings.
			*BA46.20-P-1001-01F
			Figure
17	Support rack-and-pinion-steering (10) using transmission jack and platform		*WE58.40-Z-1018-11A
			*WE58.40-Z-1030-11A
18	Detach rack-and-pinion steering (10) from front axle carrier (3)	To do so undo bolts (10a, 10b). Installation:  The bolts (10a, 10b), nuts and area around the bolted joint must be free from oil and grease. Under exposure to heat the lubricants can liquefy, allowing bolts and nuts to loosen.
			*BA46.20-P-1002-01F
19	Carefully lower rack-and-pinion steering (10) and remove		*WE58.40-Z-1018-11A
			*WE58.40-Z-1030-11A
	Checking
20	Inspect rack-and-pinion steering (10)	After removal following damage due to accident.
	Evaluating steering rack when repairing accident vehicles		AH46.20-P-9409-01A
21	Check rubber mount (11) of rack-and-pinion steering mounting for damage.	Replace rubber mount (11) in event of damage: ↓
		Remove/install rubber mount of rack-and-pinion mounting.	AR46.20-P-0600-02I
		Lubricant	*BR00.45-Z-1002-06A
22	Check protective cap on input shaft of rack-and-pinion steering (10) for damage	Replace if necessary: ↓
		Remove/install protective cap for input shaft on steering gear.	AR46.20-P-0004P
23	Install in the reverse order
24	Fill power steering pump and bleed	Model 211.00 /016 /023 /026 /028 /029 /04 /20 /216 /223 /226 /24 /60 /61	AR46.30-P-0010T
		Model 211.020 /220 /022 /222 /06 /26 /62 /070 /270 /076 /276	AR46.30-P-0010P
		Model 211.05 /25 /072 /272	AR46.30-P-0010TS
	Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
25	Carry out engine test run and check steering for function and leaks
26	Check front axle toe and adjust if necessary	When installing new parts. see: ↓
		Perform chassis alignment	AR40.20-P-0200T

STEERING SHAFT

STEERING GEAR

TIE ROD

Fig 2: Identifying Hand Pump (210 589 00 71 00)

Fig 3: Identifying Puller (124 589 03 33 00)

Fig 4: Identifying Retainer (129 589 01 21 00)

Fig 5: Identifying Thrust Piece (140 589 00 63 00)

Fig 6: Identifying Set Up Stop Plugs (129 589 00 91 00)