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Remove/install throttle valve actuator - AR07.51-P-1401TY

ENGINES 113.967 in MODEL 219.375 

ENGINES 113.990 in MODEL 219.376 

Fig 1: Identifying Throttle Valve Actuator Remove/Install Components
G10767438Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

11.8.08 Perform default initialization - added Step 8  
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000TX
2 Remove air filter housing Model 219.376 AR09.10-P-1150TZ
Model 219.375 AR09.10-P-1150TY
3 Remove hot film mass air flow sensor (B2/5)   AR07.07-P-1454TY 
4 Disconnect electrical connector in feed line throttle valve actuator (M16/6) IMPORTANT Do not disconnect plug on throttle valve actuator (M16/6) since it is bonded. The electrical connections on throttle valve actuator (M16/6) and on air recirculation flap actuator are identical and can be interchanged. The wiring harness on throttle valve actuator (M16/6) is marked with a blue insulation tape. If this is not the case, mark wiring harness before disconnecting electrical connector.
INSTALLATION IMPORTANT Coat electrical connector with contact fluid.
 
Contact fluid *BR00.45-Z-1001-14A 
5 Remove bolts (10) for throttle valve actuator (M16/6) TORQUE SPECIFICATION *BA07.61-P-1001-01A 
6 Remove throttle valve actuator (M16/6) INSTALLATION IMPORTANT Install new gasket  
7 Install in the reverse order    
8 Perform default initialization After throttle valve actuator valve is replaced (M16/6).
IMPORTANT Connect STAR DIAGNOSIS and select menu item for control unit adaptations in ME control unit.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
ME-SFI [ME] GASOLINE INJECTION AND IGNITION SYSTEM

Number Designation Engines 112, 113
BA07.61-P-1001-01A Bolt on throttle valve actuator Nm 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-14A Contact fluid A 008 989 55 71