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Removing/installing injectors (ME-SFI) - AR07.03-P-6520TY

ENGINE 113.967 in MODEL 219.375 

ENGINE 113.990 in MODEL 219.376 

Fig 1: Identifying Injectors (ME-SFI) Remove/Install Components
G10767430Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Removing/installing     
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel as well as risk of injury  to eyes and skin caused by contact with fuel. No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000TX
2 Remove fuel distributor rail (1) together with fuel injectors (Y62)   AR07.03-P-1451TY 
3 Remove clamp (7) from fuel injection valves (Y62) and fuel distributor rail (1) IMPORTANT Required on all fuel injection valves (Y62).  
4 Remove fuel injection valves (Y62) from fuel distributor rail (1) NOTES Inspect sealing rings (13) for damage and replace if required, otherwise leaks may occur.
INSTALLATION IMPORTANT Observe correct seating of the fuel injection valves (Y62) in the fuel distributor rail (1).
INSTALLATION IMPORTANT The clamp (7) must latch into the square lug (arrow) on the fuel injection valve.
INSTALLATION IMPORTANT Wet sealing ring (13) slightly with liquid lubricant before assembly.
 
Lubricant *BR00.45-Z-1002-06A 
5 Install in reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. AS00.00-Z-0005-01A
6 Carry out engine test run and check fuel system for leaks NOTES In the event of oil loss determine and eliminate cause, otherwise malfunctions, transmission damage, and serious environmental pollution may occur.  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60