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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 219 Chassis >> Testing & Repair >> Remove/install rear axle brake caliper - AR42.10-P-0080TX

Remove/install rear axle brake caliper - AR42.10-P-0080TX

MODEL 219 

Fig 1: Identifying Rear Axle Brake Caliper Remove/Install Components
G10767958Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

26.10.04 Disconnect ground line from battery removed    
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
 
2 Remove brake hose   AR42.10-P-0013TX 
3 Detach connector of brake pad contact sensor (S10/4) from brake caliper (31) TORQUE SPECIFICATION *BA42.10-P-1002-12B 
4 Remove brake pads (31g) Model 219.322/354/356/357/372/375 AR42.10-P-1700TX 
Model 219.376/377 AR42.10-P-1700TZ 
5 Remove bolts of brake caliper (31) on wheel carrier and remove brake caliper (31) TORQUE SPECIFICATION Self-locking bolt, floating caliper to wheel carrier *BA42.10-P-1004-12B 
TORQUE SPECIFICATION Self-locking bolt, fixed caliper to wheel carrier *BA42.10-P-1005-12B 
6 Install in the reverse order    
7.1 Bleed brake system with STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT When performing the bleeding operation always observe the instructions in the document "Bleeding brake system using STAR DIAGNOSIS".
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "Initial startup after repair"/"Exchanging brake calipers".
Then process all the individual steps from top to bottom.
AR42.10-P-0012TX 
7.2 Bleed brake system Vehicles with Adaptive Brake (ABR) AR42.10-P-0010T 
REAR AXLE BRAKE CALIPER

Number Designation Model 219
BA42.10-P-1002-12B Bolt, brake pad contact sensor to brake caliper Nm 8
BA42.10-P-1004-12B Self-locking bolt of floating caliper to wheel carrier Nm 115
BA42.10-P-1005-12B Self-locking bolt, fixed caliper to wheel carrier Nm 180