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Replace brake hoses - AR42.10-P-0013TX

MODEL 219 

Front axle brake hose 

Fig 1: Replacing Front Axle Brake Hose
G10767941Courtesy of MERCEDES-BENZ USA

Rear axle brake hose 

Fig 2: Replacing Rear Axle Brake Hose
G10767942Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

19.6.08 Value changed: Union nut, brake line to brake hose Model 219 with ABR *BA42.10-P-1001-04I 
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
STAR DIAGNOSIS diagnosis system
 
2 Remove wheel.    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050TX
3 Detach brake line (5) from brake hose (51) NOTES Seal brake line (5) immediately using stop plug. The brake fluid expansion reservoir must not run empty otherwise air gets into the system.  
NOTES Notes on installing brake hoses   AH42.10-P-9406-01A
IMPORTANT When loosening and tightening the brake line (5) using an open end wrench, counterhold on two flats of the brake hose (51) in order to prevent the bracket (51a) twisting.  
TORQUE SPECIFICATION *BA42.10-P-1001-04I 
SPECIAL TOOL Fig 3
SPECIAL TOOL Fig 6
SPECIAL TOOL Fig 4
4 Unscrew brake hose (51) from floating brake caliper or fixed brake caliper TORQUE SPECIFICATION *BA42.10-P-1002-04I 
SPECIAL TOOL Fig 6
SPECIAL TOOL Fig 5
5 Install in the reverse order    
6.1 Bleed brake system with STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT When performing the bleeding operation always observe the instructions in the document "Bleeding brake system using STAR DIAGNOSIS".
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "initial startup after repair"/"after opening or exchanging one or more brake hoses".
Then process all the individual steps from top to bottom.
AR42.10-P-0012TX 
6.2 Bleed brake system Vehicles with Adaptive Brake (ABR) AR42.10-P-0010T 
BRAKE LINES, BRAKE HOSES

Number Designation Model 219 with SBC Model 219 with ABR
BA42.10-P-1001-04I Union nut, brake line to brake hose Nm 18 18
BA42.10-P-1002-04I Brake hose to fixed or floating caliper Nm 20 20
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G10767943Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Box Wrench Bit (000 589 75 03 00)
G10767944Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Ring Wrench (000 589 76 03 00)
G10767945Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Torque Wrench (001 589 72 21 00)
G10767946Courtesy of MERCEDES-BENZ USA