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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 219 Chassis >> Testing & Repair >> Remove/install front axle brake caliper - AR42.10-P-0070TX

Remove/install front axle brake caliper - AR42.10-P-0070TX

MODEL 219 

Shown on 4-piston fixed brake caliper 

Fig 1: Identifying Front Axle Brake Caliper Remove/Install Components - Shown On 4-Piston Fixed Brake Caliper
G10767956Courtesy of MERCEDES-BENZ USA

Shown on 8-piston fixed brake caliper 

Fig 2: Identifying Front Axle Brake Caliper Remove/Install Components - Shown On 8-Piston Fixed Brake Caliper
G10767957Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
STAR DIAGNOSIS diagnosis system
 
2 Remove wheel.    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary   AP40.10-P-4050TX
3 Remove brake hose (51)   AR42.10-P-0013TX 
4 Remove brake pads   AR42.10-P-1600TX 
5 Detach brake pad contact sensor connector (S10/1x1, S10/2x1) from brake caliper (31a) With 4-piston brake calipers  
TORQUE SPECIFICATION *BA42.10-P-1003-10B 
6 Remove bolts (35) and remove brake caliper (31a) NOTES Under no circumstances loosen the bolts (31n) on the 6 and 8-piston-brake calipers otherwise brake system malfunctions can occur  
TORQUE SPECIFICATION *BA42.10-P-1001-10B 
7 Install in the reverse order    
8.1 Bleed brake system with STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT When performing the bleeding operation always observe the instructions in the document "Bleeding brake system using STAR DIAGNOSIS".
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "Initial startup after repair"/"Exchanging brake calipers".
Then process all the individual steps from top to bottom.
AR42.10-P-0012TX 
8.2 Bleed brake system Vehicles with Adaptive Brake (ABR) AR42.10-P-0010T 
FRONT AXLE BRAKE CALIPER

Number Designation Model 219.372/376/377 Model 219.322/354/356/357/375
BA42.10-P-1001-10B Self-locking bolt, brake caliper to steering knuckle Nm 180 115
BA42.10-P-1003-10B Bolt, brake pad contact sensor to brake caliper Nm 8 8