Check and replace rubber boot - AR46.40-P-0400I

MODEL 203 (except 203.081 /084 /087 /092 /281 /284 /287 /292) 

MODEL 209 

MODEL 215 

MODEL 220.025 /026 /028 /063 /065 /070 /073 /074 /075 /125 /126 /128 /165 /170 /173 /174 /175 /176 /178 /179 /875 /878 

MODEL 230 

Shown on model 220 

Fig 1: Identifying Tie Rod, Jump Nut, Inner-Outer Clamp And O-Ring - Shown On Model 220

	Checking
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
1	Check left and right boot (11)	Never check bellows (11) by pressing in or around the plastic bead. This results in damage to the bellows (11) and causes leaks. Perfect sealing of the bellows is absolutely vital for correct functioning of the rack-and-pinion steering, so perform the visual inspection as follows: Raise vehicle at front axle. Stretch the bellows (11) by turning the steering through left and right lock and in the process check for damage (cracks, chafing marks and intrusions) and replace if necessary.
	Remove/install
2.1	Detach lower engine compartment paneling	Vehicles with gasoline engine
		Model 203, 209	AR61.20-P-1105P
		Model 215, 220	AR61.20-P-1105M
		Model 230	AR61.20-P-1105R
2.2	Remove bottom section of soundproofing	Vehicles with diesel engines
		Model 203, 209	AR94.30-P-5300P
		Model 220	AR94.30-P-5300M
3	Remove track rod (10)		AR46.40-P-0200I
4	Unscrew lock nut (10f)
5	Detach outer clamp (11b)
6	Detach inner clamp (11a)		AR46.40-P-0400-01GH
7	Pull off bellows (11)	Installation:  Replace O-ring (23k).
		Installation of model 203, 209 with boot with diaphragm valve:  Position the boot for the steering gear housing.	AR46.40-P-0400-02CW
8	Check steering rack and inner tie rod thrust joint for corrosion and play	If the steering is leaking and the steering rack is already corroded, the rack-and-pinion steering must be replaced complete, in order to guarantee a satisfactory function: ↓ Remove/install rack-and-pinion steering:
		Model 203, 209	AR46.20-P-0600P
		Model 215, model 220 except 220.176/ 179	AR46.20-P-0600I
		Model 220.176/ 179	AR46.20-P-0600M
		Model 230 In order to guarantee satisfactory operation of the steering, the inner tie rod should be replaced when the axial joint is worn: ↓ Remove/install inner tie rod with axial joint:	AR46.20-P-0600R
		Model 203.004 /006 /016 /061 /064 /065/ 204 / 206 /216 /235 /245 /261 /264 /265 /706/ 735/ 745 /747 Model 209 Model 215.375 /376 /378 Model 220.026 /028 /063 /065 /070 /075/ 125/ 128 /165 /170 /175 /176 /178 Model 230 Model 220.025 /073 /074 /126 /173 /174/ 875 /878 Model 215.373 /374 /379 Model 203.007/ 008/ 018/ 020/ 035/ 040/ 042/ 043/ 045/ 046/ 052/ 054/ 056/ 076/ 081/ 084/ 092/ 207/ 208/ 218/ 220/ 242/ 243/ 246/ 252/ 254/ 256/ 276/707/ 708/ 718/ 730/ 740/ 742/ 743/ 746/ 752/ 756/ 764	AR46.40-P-0201I
9	Install in the reverse order