Remove/install windshield - AR67.10-P-1000P

MODEL 203.0/ 2 

MODEL 203.7 except CODE (413) Panoramic sliding roof 

Illustrated on Model 203.0 

Fig 1: Identifying Windshield Remove/Install Components - Illustrated On Model 203.0

	Removing
	Notes on removing and installing windshield		AH67.10-P-1000-01P
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1015-02A
2	Open side window in driver door.
3	Remove cover from rain sensor
4	Disconnect rain sensor
5	Disconnect light switch-on sensor
6	Cover instrument panel
7	Remove water collector		AR83.25-P-1402P
8	Remove water deflector	Models 203.0, 203.7	AR88.85-P-2100P
		Left and right side Model 203.2
		Only front water repellent	AR88.85-P-2100PA
9	Remove ornamental frame on windshield.		AR67.10-P-1200P
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
10		Cut windshield (1) out with cutting blade	AR67.10-P-1000-01PA
		Cutting blade	Figure
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
11	Remove windshield (1) from body with Cup suction tools	Cup suction tool	*WE58.40-Z-1029-11A
	Install
12	Prepare body flange for installation of window		AR67.10-P-1501-01P
13	Replace bottom windshield rubber spacers	Do not remove protective foil.	AR67.10-P-1000-02P
14	Install trim strip at top of windshield
15	Align windshield (1) in body opening		AR67.10-P-1000-04P
16	Prepare windshield (1) for installation	Remove transport protection from bottom rail of windshield (1)	AR67.10-P-1000-03P
17	Remove protective foil from rubber windshield spacers
18	Apply glue	Height of glue bead approx. 13 mm.	AR67.10-P-1000-08P
		Betapower II (2-component electric cartridge gun)	*WH58.30-Z-1002-20A
19	Install windshield (1)	The curing time is approx. 1 hour from the time the windshield (1) is installed.	AR67.10-P-1503-01P
		Cup suction tool	*WE58.40-Z-1029-11A
20	Install windshield molding		AR67.10-P-1200P
21	Install water deflector	Models 203.0, 203.7	AR88.85-P-2100P
		Left and right side Model 203.2
		Only front water repellent	AR88.85-P-2100PA
22	Install water collector		AR83.25-P-1402P
23	Connect automatic light switch daylight sensor
24	Connect rain sensor
25	Install cover to rain sensor
	Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
26	Clean windshield (1).
27	Reinitialize rain sensor	Engine hood and driver door must be closed.
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A

Fig 2: Identifying Cutting Blade (203 589 05 63 00)

Fig 3: Identifying Cutting Blade (124 589 21 63 00)