Adjust rear-end door - AR72.20-P-3510PB
MODEL 203.7 Remove/install rear-end door
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Adjust door hinge |
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Risk of injury
caused by fingers being jammed or pinched
when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. |
When moving components, ensure that no body parts or limbs are within the operating range of moving parts. |
AS00.00-Z-0011-01A |
| 1 |
Loosen headliner (1) at rear |
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AR68.30-P-4300PB |
| 2 |
Screw in stop buffer on rear-end door (4) approx. 1 to 2 turns |
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| 3 |
Position spacers between roof and headliner (1) |
The spacer should be approx. 65 mm high. |
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| 4 |
Unscrew nuts (3). |
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| 5 |
Lift rear-end door (4) with aid of helper. |
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| 6 |
Replace seal |
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| 7 |
Adjust rear-end door (4) |
Upper edge of rear-end door (4) should be flush with roof. Check gaps, correct if necessary. |
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Gap dimensions on hoods, doors and lids |
*BE60.00-P-1004-01E |
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Figure |
| 8 |
Install nuts (3) and tighten. |
Nuts of door hinge to rear-end door |
*BA72.20-P-1001-02A |
| 9 |
Install headliner (1) |
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AR68.30-P-4300PB |
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Adjust locking eye |
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| 10 |
Remove bottom center section paneling. |
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AR68.30-P-4600PB |
| 11 |
Loose bolts (5) |
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| 12 |
Adjust rear door (4) by moving locking eye (6) |
The outer edge of the rear-end door (4) should be flush with edge of the rear fender. |
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Check gaps, correct if necessary. |
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Gap dimensions on hoods, doors and lids |
*BE60.00-P-1004-01E |
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Figure |
| 13 |
Fully tighten screws (5) |
Screws on locking eye |
*BA72.20-P-1002-02A |
| 14 |
Install rear center section paneling at bottom |
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AR68.30-P-4600PB |
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Adjust stop buffers |
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| 15 |
Adjust distance of left and stop buffer in relation to rear center section paneling |
Helper should check dimension from vehicle cargo space when rear-end door is closed. |
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Rear-end door |
*BE72.20-P-1002-02A |
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Figure |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number |
Designation |
Model 203.706/707/708/718/730/735/740/742/743/745/746/747/752/756/764 |
| BE60.00-P-1004-01E |
Gap dimension |
Rear-end door to roof |
Dimension "E" |
mm |
8.5 (+1) |
| Rear-end door to rear fender |
Dimension "M" |
mm |
3.5 (± 1) |
| Rear-end door to taillamp |
Dimension "L" |
mm |
4 (± 1) |
| Rear-end door to bumper |
Dimension "S" |
mm |
6.5 (-1.5) |
| Rear-end door to D-pillar |
Dimension "Q" |
mm |
- |
| See figure in |
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AR60.00-P-0700-01PB |
TEST VALUES FOR REAR-END DOOR
| Number |
Designation |
Model 203 |
| BE72.20-P-1002-02A |
Adjustment dimension for bottom stop buffer to rear center section paneling |
mm |
2 ... 3 |
REAR-END DOOR
| Number |
Designation |
Model 203.7 |
| BA72.20-P-1001-02A |
Nuts, hinge to rear door |
Nm |
9 |
| BA72.20-P-1002-02A |
Bolts to locking eye |
Nm |
9 |