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Home >> Mercedes Benz >> 2006 >> CLK55 >> Repair and Diagnosis >> External Pages >> Different car >> Section 317 (Electrical System, Equipment & Instructions -- CLK350 Coupe (209.356)) >> Testing & Repair >> Install headliner wiring harness - AR54.18-P-0020Q

Install headliner wiring harness - AR54.18-P-0020Q

WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.

MODEL 209.3 

Shown on model 209.3 with code (414a) glass version of electric tilting/sliding roof and code (882b) interior monitoring (with ATA only) 

Fig 1: Identifying Headliner Wiring Harness Components
G07718310Courtesy of MERCEDES-BENZ USA
REMOVING Install     
IMPORTANT The old headliner (1) serves as a pattern for the wiring harness routing    
1 Place new headliner (1) on a suitable clean base    
2 Place suitable clean spacers, e.g. foamed material pads or Styropor pads under the new headliner NOTES Do not use any hard or sharp-edged objects otherwise the cover of the new headliner (1) will be damaged.
IMPORTANT The foamed material pads or Styropor pads prevent the new headliner (1) deflecting during the following stages.
 
3 Clip the illumination for the left vanity mirror (E14/1) and illumination for the right vanity mirror (E14/2) into the left and right installation frames    
4 Contact the wiring harness for the vanity mirror illumination (3) at the illumination for the left vanity mirror (E14/1) and illumination for the right vanity mirror (E14/2)    
5 Unclip covering from the left and right pivot bearing of the sun visor (4)    
6 Install left and right pivot bearing of the sun visor (4) in the headliner (1) and clip in covering    
7 Route wiring harness of vanity mirror illumination (3) and bond to the headliner (1) using strips of adhesive tape which are approx. 10 cm in length, as shown, at intervals of approx. 10 cm    
Tesaband 4657 *BR00.45-Z-1071-02A 
8 Measure overhang from main wiring harness (2) to the C-pillar from the old headliner (1) and transfer to the new main wiring harness (2)    
9 Route new main wiring harness (2) starting at the C-pillar of the new headliner (1) and bond to the headliner (1) using strips of adhesive tape which are approx. 10 cm long, as shown, at intervals of approx. 10 cm NOTES Do not cross over main wiring harness (2) and cable set connections, press on adhesive strips adequately, otherwise a short-circuit can occur due to chafing on the roof paneling.  
Tesaband 4657 *BR00.45-Z-1071-02A 
10 Prepare headliner (1) for installation.   AR68.30-P-4305Q
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1071-02A Adhesive tape roll, gray Tesa tape, 50 meters 0.3X50, 236 mm A 001 989 17 85