Left side rear damage - AR64.20-P-1200P
MODEL 203.0
| Remove | |||
| Risk of injury from grazing or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr metal repairs. | AS00.00-Z-0017-01A | |
| Risk of death. Death may result if vehicle slips or topples from the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in area of materials easily inflammable. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning when inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | AS00.00-Z-0007-01A | |
| Risk of explosion as fuel vapors can ignite. Risk of poisoning from inhaling fuel vapors and exposed handling of fuel. Risk of injury if fuel splashes hit the eyes. | No fire, sparks, naked flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1.1 | Install fuel filler neck covering | When replacing right rear fender. | AR63.50-P-1400-01P |
| 2 | Remove detachable parts in area to be repaired | ||
| 3 | Cover detachable body components which remain in vehicle | Tarpaulin (fireproof) | *WH58.30-Z-1001-40A |
| 4 | Equip Celette or Car-Bench straightening bench with modular members or cross members and straightening set | Celette straightening bench M8S |
*WE58.40-Z-1001-01E |
| Celette straightening bench Sevenne | *WE58.40-Z-1001-01E | ||
| Set of Celette modular members 955.940 | *WE58.40-Z-1007-01E | ||
| Celette supplement member 955.908 | *WE58.40-Z-1008-01E | ||
| Celette straightening bench 7203.300 (for model 203) | *WE58.40-Z-1029-01A | ||
| Car-Bench straightening bench BT 17 | *WE58.40-Z-1003-01E | ||
| Car-Bench straightening bench BT 43/1 | *WE58.40-Z-1003-01E | ||
| Celette straightening bracket set 7203.309 (for model 203), as supplement to 7203.300 | *WE58.40-Z-1031-01A | ||
| Celette straightening bracket set 7203.310 (for model 203), only new order includes extra part 7203.309 | *WE58.40-Z-1032-01A | ||
| Celette 7203.308 straightening set as supplement for Celette straightening bracket set 7203.310 (for model 203 4MATIC) | *WE58.40-Z-1047-01A | ||
| Car-Bench universal cross member set A 296 | *WE58.40-Z-1010-01E | ||
| Car-Bench straightening set 82434 (for model 203) | *WE58.40-Z-1030-01A | ||
| Car-Bench 82445 straightening set as supplement for Car-Bench straightening bracket set 82434 (for model 203 4MATIC) | *WE58.40-Z-1048-01A | ||
| Multi-Z straightening system MZ 450.000 | *WE58.40-Z-1006-01E | ||
| 5 | Place vehicle on straightening bench using two-column lift and fasten | Two-column lift | *WE58.40-Z-1001-05A |
| 6 | Remove rear fender | AR63.50-P-1400P | |
| 7 | Remove rear end | AR64.20-P-1020P | |
| 8 | Remove spare wheel well | except code (550) Trailer device | AR88.30-P-1000P |
| with code (550) Trailer device | AR88.30-P-1000PP | ||
| 9 | Remove longitudinal member at rear | AR64.20-P-1200-22P | |
| Figure | |||
| *WH58.30-Z-1002-01A | |||
| *WH58.30-Z-1006-01A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WH58.30-Z-1021-04A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Straight grinder (electric/pneumatic) | *WE58.40-Z-1002-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Preparing rear longitudinal member for installation | AR64.20-P-1200-23P | |
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 11 | Install rear longitudinal member | AR64.20-P-1200-24P | |
| *WH58.30-Z-1003-01A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WH58.30-Z-1003-02A | |||
| Inert gas welder | *WE58.40-Z-1001-02A | ||
| Spot welder | *WE58.40-Z-1002-02A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| 12 | Install rear end | AR64.20-P-1020P | |
| 13 | Installing rear fender | AR63.50-P-1400P | |
| 14 | Detach vehicle from straightening bench and lift using lifting platform. Remove straightening bench | Two-column lift | *WE58.40-Z-1001-05A |
| 15 | Clean areas repaired and prime with primer/filler | ||
| 16 | Body seam sealing following repairs | AR97.10-P-4000P | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 17 | Paint repair areas and adjacent surfaces | ||
| 18 | Install spare wheel well | except code (550) Trailer device | AR88.30-P-1000P |
| with code (550) Trailer device | AR88.30-P-1000PP | ||
| 19 | Supplement hollow cavity preservation | ||
| Notes on hollow cavity preservation | AH97.20-P-0001-01B | ||
| Processing instructions for hollow cavity preservation | AP97.20-P-0640-01A | ||
| 20 | Install detachable body components removed |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1029-01A | Celette straightening bracket set 7203.300 (model 203) |
| WE58.40-Z-1030-01A | Car bench straightening bracket set 82434, (model 203) |
| WE58.40-Z-1031-01A | Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300 |
| WE58.40-Z-1032-01A | Celette straightening bracket set 7203.310 (model 203), only with new ordering contains addition 7203.309 |
| WE58.40-Z-1047-01A | Celette 7203.308 supplementary straightening set for Celette straightening bracket set 7203.310 (model 203 4MATIC) |
| WE58.40-Z-1048-01A | Car-Bench 82445 supplementary straightening set for Car Bench straightening bracket set 82434 (model 203 4MATIC) |
| WE58.40-Z-1001-01E | Celette straightening bench |
| WE58.40-Z-1003-01E | Car-Bench straightening bench |
| WE58.40-Z-1006-01E | Celette Multi-Z straightening set system |
| WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
| WE58.40-Z-1008-01E | Celette additional member 955.908 |
| WE58.40-Z-1010-01E | Car-Bench universal cross member set A 296 |
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1001-05A | Two-post lifting platform |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |