Remove/install rear axle center assembly - AR35.31-P-0520PF
TRANSMISSION 722 in MODEL 203.018 /065 /218 /265 /718 rear axle center assembly dia. 210 Rear axle center assembly 210E
Shown: Rear axle center assembly with
210 mm dia. ring gear in model 203
MODIFICATION NOTES
| 20.3.04 | Oil filler screw and oil drain screw changed on rear axle center assembly | Phased in as of 19.01.04 | BT35.31-P-0015-01A |
Clean new oil filler and drain screws as well as the tapped holes with a special cleaning agent and apply special sealing compound. |
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| Always replace oil filler screw after unscrewing rear axle center assembly. The new oil filler screw as well as the tapped hole must be cleaned with a special cleaning spray and a special sealing compound must be applied to the oil filler screw. |
AR35.31-P-0520-03I |
| Remove/Install | |||
|---|---|---|---|
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Lift/jack up vehicle | AR00.60-P-1000P | |
| 2 | Remove exhaust shielding plate (105c). | ||
| 3 | Unscrew bolts at propeller shaft intermediate bearing (106a). | *BA41.40-P-1001-01A | |
| 4 | Detach rear propeller shaft (106) from rear axle center assembly (50). | AR41.10-P-0050-03EF | |
| AR41.10-P-0050-04EF | |||
| *BA41.10-P-1002-01A | |||
| 5 | Slacken flexible coupling fitting sleeves on flange. | AR41.10-P-0050-09DF | |
| Drift for loosening fitting sleeves in flexible couplings. | WF58.50-P-4110-01A | ||
| 6 | Remove rear axle shaft (37) on left and right | AR35.30-P-0620PF | |
| 7 | Support rear axle center assembly. | ||
| Figure | |||
| 8 | Remove bolts of rear center assembly mounting (50a). | *BA35.10-P-1004-01A | |
| 9 | Unscrew bolt of front center assembly mounting (53). | AR35.10-P-0050-01AF | |
| *BA35.10-P-1003-01A | |||
| 10 | Drain rear axle center assembly. | In the process detach rear axle center assembly to the right from the left rear axle shaft. Ensure that no rear axle oil runs out when removing: ↓ |
|
| Extract rear axle shaft from rear axle center assembly, press in | AR35.30-P-0620-02PF | ||
| 11 | Install in the reverse order | ||
| 12 | Install new breather | *BA35.31-P-1003-02B | |
| 13 | Check oil level in rear axle center assembly and correct if necessary | AR35.31-P-0520-03I | |
| *BF35.31-P-1001-01K | |||
| Cleaning spray, Loctite 7063 (150ml) | *BR00.45-Z-1046-04A | ||
| Sealant, Omnifit 100H (50 g) | *BR00.45-Z-1061-01A | ||
| *BA35.31-P-1001-02B | |||
| Oil filler screw and oil drain screw changed on rear axle center assembly | Phased in as of 19.01.04 | BT35.31-P-0015-01A |
| Number | Designation | Model 203 | ||
|---|---|---|---|---|
| BA41.10-P-1002-01A | Self-locking nut, flexible coupling to rear propeller shaft or rear axle center assembly. | M10 | Nm | 40 |
| M12 | Nm | 60 | ||
| Number | Designation | Model 203 | ||
|---|---|---|---|---|
| BA41.40-P-1001-01A | Bolt, propeller shaft intermediate bearing to frame floor | Self-tapping screw | Nm | - |
| Bolt with washer | Nm | - | ||
| Bolt with collar and self-centering tip | Nm | 30 | ||
| Bolt with collar and without self-centering tip | Nm | - | ||
| Number | Designation | Model 203 | |
|---|---|---|---|
| BA35.10-P-1003-01A | Self-locking nut, rear axle center assembly at front to rear axle carrier | Nm | 45 |
| BA35.10-P-1004-01A | Self-locking bolt, rear axle center assembly at rear to rear axle carrier | Nm | 110 |
| Number | Designation | Model 203.018/065/218/265/718 | |
|---|---|---|---|
| BA35.31-P-1001-02B | Oil filler screw, rear axle center assembly | Nm | 50 |
| BA35.31-P-1002-02B | Oil drain screw, rear axle center assembly | Nm | 50 |
| BA35.31-P-1003-02B | Breather, rear axle center assembly | Nm | 25 |
| Number | Designation | Model 203.018/065/218/265/718 | ||
|---|---|---|---|---|
| BF35.31-P-1001-01K | Filling capacity | Rear axle center assembly | Liters | 1.6 |
| Specifications for Operating Fluids | Sheet | BB00.40-P-0235-07A | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | - |
| BR00.45-Z-1046-04A | Cleaning spray, Loctite 7063 (150ml) | A 001 986 71 71 10 |