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Home >> Mercedes Benz >> 2006 >> C350 Base, Standard >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Remove/install radial sealing ring of rear axle shaft at rear axle housing - AR35.31-P-0541P

Remove/install radial sealing ring of rear axle shaft at rear axle housing - AR35.31-P-0541P

MODEL 203 Rear axle center assembly dia. 185 

MODEL 203.081 /084 /087 /092 /281 /284 /287 /292, 209.341 /342 /343 /361 /441 /442 /461 Rear axle center assembly dia. 187 

MODEL 209.365 /465 Rear axle center assembly dia. 198 

MODEL 209.316, 209.375 /376 /475 /476 up to 23.4.04 Rear axle differential dia. 210 Rear axle differential 210E 

Fig 1: Identifying Radial Sealing Ring Of Rear Axle Shaft At Rear Axle Housing Remove/Install Components - Dia. 185, 187, 198 And 210
G04734779
REMOVING Removing     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
NOTES While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected    
1 Lift/jack up vehicle   AR00.60-P-1000P
2 Remove rear-axle shaft (37) Model 203.035 /045 /061 /081 /084 /087 /092 /235 /245 /261 /281 /284 /287 /292 /735 /745 /747,
Model 203.004 /204 except Taxi version, code 450,
Model 209.3 /4 with rear axle differential (50) ø 187 mm, rear axle differential (50) ø 210 mm in rear axle differential (50) 210E,
Model 209.365 /465 with rear axle differential (50) ø 198 mm		 AR35.30-P-0620P 
    Model 203.006 /206 /706 /016 /216,
Model 203.004 /204 with taxi version code 450,
Model 209.3/4		 AR35.30-P-0620A
    Model 203.065 / 265 AR35.30-P-0620PF 
3 Use a suitable tool to lever radial sealing ring (32) out of rear axle differential (50)    
INSTALLING Install     
4 Press new radial sealing ring (32) into rear axle differential (50) using drift (049b) IMPORTANT Coat lip at radial sealing ring (32) with universal hypoid gear oil.
IMPORTANT Except rear axle differential dia. 187 mm:		  
    SPECIAL TOOL Drift Figure
    IMPORTANT Rear axle differential dia. 187 mm  
    SPECIAL TOOL Drift Figure
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (SAE 85 W-90) Sheet 235.7 BB00.40-P-0235-07A
5 Install new circlip (37o) on inner splined shaft of rear axle shaft (37)    
6 Install rear axle shaft (37). Model 203.035 /045 /061 /081 /084 /087 /092/235 /245 /261 /281 /284 /287 /292 /735 /745 /747,
Model 203.004 /204 except Taxi version, code 450,
Model 209.3 /4 with rear axle differential (50) ø 187 mm, rear axle differential (50) ø 210 mm in rear axle differential (50) 210E,
Model 209.365 /465 with rear axle differential (50) ø 198 mm		 AR35.30-P-0620P 
    Model 203.006 /206 /706 /016 /216, AR35.30-P-0620A
    Model 203.004 /204 with taxi version code 450,
Model 209.3/4		  
    Model 203.065 / 265 AR35.30-P-0620PF 
7 Check oil level in rear axle differential (50) and correct if necessary IMPORTANT Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy. AR35.31-P-0520-03I 
    TORQUE SPECIFICATION *BA35.31-P-1001-02B 
    FLUID SPECIFICATION Filling capacity of rear axle differential *BF35.31-P-1001-01K 
    Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A 
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
TORQUE SPECIFICATION REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 203.042/043/046/081/084/087/092/242/246/281/284/287/292/740/742/746, Model 203.004/061/204/261 as of 09/2002
BA35.31-P-1001-02B Oil filler screw, rear axle differential Nm 50
IMPORTANT REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 203.035/045/235/245/735/745/747, 203.061/261 up to 08/2002, Model 203.004/006/204/ 206/706 up to 08/2002
BA35.31-P-1001-02B Oil filler screw, rear axle differential Nm 50
TORQUE SPECIFICATION REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 209.316, Model 209.375/376/475/476 up to 23.4.04 Model 209.365/465
BA35.31-P-1001-02B Oil filler screw, rear axle differential Nm 50 50
TORQUE SPECIFICATION REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 209.341/342/343/361/441/442/461
BA35.31-P-1001-02B Oil filler screw, rear axle differential Nm 50
FLUID SPECIFICATION REAR AXLE DIFFERENTIAL

Number Designation Model 203.035/045/235/245/735/745/747, Model 203.061/261 up to 08/2002, Model 203.004/204 except code 450 up to 08/2002 Model 203.040/042/043/046/052/081/084/087/092/240/242/243/246/252/281/284/287/292/707/730/740/742/743/746, Model 203.004/061/204/261, as of 09/2002, Model 203.007/207 without taxi version
BF35.31-P-1001-01K Filling capacity Rear axle differential Liters 1.1 1.0
Specifications for Operating Fluids Sheet BB00.40-P-0235-07A BB00.40-P-0235-07A
FLUID SPECIFICATION REAR AXLE DIFFERENTIAL

Number Designation Model 209.341/342/343/361/441/442/461 Model 209.308/354/356/365/454/456/465 Model 209.316, Model 209.375/376/475/476 up to 23.4.04
BF35.31-P-1001-01K Filling capacity Rear axle differential Liters 1.0 1.1 1.6
Specifications for Operating Fluids Sheet BB00.40-P-0235-07A BB00.40-P-0235-07A BB00.40-P-0235-07A
Fig 2: Identifying Drift (126 589 00 15 00)
G04734780
Fig 3: Identifying Drift (211 589 00 15 00)
G04734781
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) -
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10
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