Remove/install rear axle brake caliper - AR42.10-P-0080P
MODEL 203, 209.316 /341 /342 /343 /361 /365 /372 /375 /441 /442 /461 /465 /472 /475, 209.376 /476 up to 23.4.04
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Notes on installing brake hoses | AH42.10-P-9406-01A | ||
| Notes on installing brake pad wear sensor contact sensors | AH42.10-P-0003-01A | ||
| 1 | Lift/jack up vehicle | AR00.60-P-1000P | |
| 2 | Remove rear wheel | ||
| Remove/install wheels, rotate if necessary | AP40.10-P-4050Z | ||
| 3 | First disconnect brake hose (51) at the brake line (5) and then at the brake caliper (31). | ||
| *BA42.10-P-1001-04A | |||
| *BA42.10-P-1002-04A | |||
| Figure | |||
| Figure | |||
| 4 | Unscrew brake caliper (31) from wheel carrier. | ||
| *BA42.10-P-1001-01A | |||
| 5 | Install in the reverse order | ||
| 6 | Bleed brake system | AR42.10-P-0010P | |
| Checking | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 7 | Operate brake pedal several times until the brake pads make contact with the brake disks (firm resistance can be felt) | ||
| 8 | Check brake system for leaks | AR42.10-P-0100-01A |
| Number | Designation | Model 203 | Model 209 | |
|---|---|---|---|---|
| BA42.10-P-1001-04A | Brake pipe to brake hose | Nm | 14 | 14 |
| BA42.10-P-1002-04A | Brake hose to fixed or floating caliper | Nm | 18 | 18 |
| Number | Designation | Model 203 except model 203.076/276 | Model 209 except 209.376/377/476/477 | Model 203.076/276 Model 209.376/476 up to 23.4.04 (2-piston fixed brake caliper) | |
|---|---|---|---|---|---|
| BA42.10-P-1001-01A | Self-locking bolt, fixed caliper to wheel carrier | Nm | 55 | 55 | 55 |