Bleed brake system - AR42.10-P-0010P

MODEL 203, 209.3/ 4 

Fig 1: Identifying Bleeding Operation On Brakes

	Bleeding
	Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes.	Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Notes on externally invisible brake fluid loss		AH42.10-P-9406-02A
1	Connect filling and bleeding device	Pay attention to manufacturer's operating instructions. Bleeding pressure 2 bar.	*WE58.40-Z-1001-07A
		Brake fluid	*BF42.10-P-1001-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
2	Lift/jack up vehicle		AR00.60-P-1000P
3	Carrying out bleeding operation		AR42.10-P-0010-02P
		Socket wrench	Figure
		Bleed screw to front axle floating caliper	*BA42.10-P-1002-03A
		Bleed screw on front axle fixed caliper	*BA42.10-P-1002-02A
		Bleed screw to rear axle fixed caliper	*BA42.10-P-1002-01A
4	Connect filling and bleeding unit
	Checking
5	Inspect fluid level in brake fluid reservoir, adjust to correct level if necessary		*BF42.10-P-1001-01A
6	Check brake system for leaks		AR42.10-P-0100-01A

FRONT AXLE FLOATING CALIPER

Number	Designation		Models 203 except 203.018/ 065/076/ 218/265/ 276/718	Model 209
BA42.10-P-1002-03A	Bleed screw at front axle floating caliper	Nm	7	7

FIXED CALIPER AT REAR

Number	Designation		Model 203 except model 203.076/276	Model 209 except 209.376/377/ 476/477
BA42.10-P-1002-01A	Bleed screw on rear axle fixed brake caliper	Nm	7	7

FIXED CALIPER AT REAR

Number	Designation		Model 203.076/276 Models 209.376/476 up to 23.4.04 (2-piston fixed brake caliper)	Model 209.376/476 as of 24.4.04 Model 209.377/477 (4-piston fixed brake caliper)
BA42.10-P-1002-01A	Bleed screw on rear axle fixed brake caliper	Nm	7	7

FRONT AXLE FIXED BRAKE CALIPER

Number	Designation		Model 203.018/ 065/076/ 087/092/ 218/265/ 276/287/ 292/718, Model 203 with code 949/950	Model 209.372/ 375/376/ 377/472/ 475/476/ 477
BA42.10-P-1002-02A	Bleed screw at front axle fixed brake caliper	Nm	7	7

BRAKE FLUID

Number	Designation			Model 203	Model 209
BF42.10-P-1001-01A	Brake fluid	Filling capacity	Liters	≈ 0.45...0.6	≈ 0.45...0.6
		Specifications for Operating Fluids	Sheet	BB00.40-P-0330-01A	BB00.40-P-0330-01A
			Sheet	BB00.40-P-0331-00A	BB00.40-P-0331-00A

Fig 2: Identifying Socket Wrench (140 589 03 09 00)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-07A

Brake fluid replacement unit