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Home >> Mercedes Benz >> 2006 >> C230 Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows -- 203 Chassis >> Testing & Repair >> Remove/install rear door - AR72.20-P-3500PA

Remove/install rear door - AR72.20-P-3500PA

MODEL 203.2 

Fig 1: Identifying Rear Door Remove/Install Components
G04737870
REMOVINGINSTALLING Remove/Install     
DANGER Risk of injury  to fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/tailgate or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Remove rear paneling from roof frame   AR68.30-P-4470PA
2 Remove door lining from rear door (2)   AR68.30-P-1050PA
3 Disconnect wiring harnesses from rear door (2), expose up to corresponding cable passage and remove from rear door (2). IMPORTANTInstallation:  Use lubricant for installing cable passages  
    Antifriction agent *BR00.45-Z-1032-06A 
4 Loosen gas-operated strut on one side.   AR72.20-P-3600PA 
    SPECIAL TOOL Figure
5 Unscrew nuts (1) IMPORTANT Mark installation position of hinge on roof frame.
NOTESInstallation:  Use sealing tape to prevent water ingress
 
    TORQUE SPECIFICATION *BA72.20-P-1011-02A 
6 Remove rear door (2) with aid of helper and lay down on suitable subsurface. NOTES Do not damage paintwork.  
7 Install in the reverse order    
8 Adjust rear door   AR72.20-P-3510PA 
TORQUE SPECIFICATION REAR DOOR

Number Designation Models 203.0/2/7
BA72.20-P-1011-02A Nut, rear door hinge to body Nm 11
Fig 2: Identifying Support (170 589 04 63 00)
G04737871
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1032-06A Antifriction agent A 000 989 11 60