Adjust rear-end door - AR72.20-P-3510PA
MODEL 203.2
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Adjust on door hinge |
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Risk of injury
caused by fingers being jammed or pinched
when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. |
Model all |
AS00.00-Z-0011-01A |
| 1 |
Loosen screws (1) on door hinge |
Left and right side |
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| 2 |
Unscrew screws (6) from trunk sill cover (7) |
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| 3 |
Unclip trunk sill cover (7) and remove |
Mounting wedge |
Figure |
| 4 |
Loosen screws (2) at locking eye (3) |
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| 5 |
Loosen screws (4) at stops (5) |
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| 6 |
Press stops (5) toward front of vehicle |
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| 7 |
Adjust rear-end door |
Top edge of rear-end door should be flush with outer skin of the roof. |
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See area A, simultaneously maintain gap ↓ |
*BE60.00-P-1004-01E |
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Gaps on hoods, doors and lids. |
AR60.00-P-0700-01PA |
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Feeler gauge |
Figure |
| 8 |
Tighten bolts (1) on hinge |
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*BA72.20-P-1004-02A |
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Adjust locking eye |
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| 9 |
Adjust rear-end door by moving locking eye (3) |
Rear-end door edge should be flush with fender edge. |
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See areas B and C, simultaneously maintain gap ↓ |
*BE60.00-P-1004-01E |
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Gaps on hoods, doors and lids. |
AR60.00-P-0700-01PA |
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Feeler gauge |
Figure |
| 10 |
Tighten bolts (2) on locking eye (3) |
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*BA72.20-P-1002-02A |
| 11 |
Adjust stops (5) |
The stops should make contact when the rear-end door is closed.
Slight deviations in the position of the rear-end door relative to the rear fender can be compensated by adjusting the stops. |
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| 12 |
Tighten screws (4) at stops (5) |
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| 13 |
Install trunk sill cover (7) |
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| 14 |
Fully tighten screws (6) |
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TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number |
Designation |
Model 203.204/206/207/208/216/218/220/235/240/242/243/245/246/252/254/256/261/264/265/281/284/287/292 |
| BE60.00-P-1004-01E |
Gap dimension |
Rear end door to roof |
Dimension "E" |
mm |
6.5 (± 1) |
| Rear -end door to rear fender |
Dimension "M" |
mm |
3.5 |
| Rear -end door to taillamp |
Dimension "L" |
mm |
4 |
| Rear -end door to bumper |
Dimension "S" |
mm |
5.5 |
| Rear-end door to D-pillar |
Dimension "Q" |
mm |
- |
| See figure in |
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AR60.00-P-0700-01PA |
REAR-END DOOR
| Number |
Designation |
Model 203 |
| BA72.20-P-1001-02A |
Nuts for hinge on rear door |
Nm |
9 |
| BA72.20-P-1002-02A |
Bolts to locking eye |
Nm |
9 |
| BA72.20-P-1003-02A |
Screws at door lock |
Nm |
9 |
| BA72.20-P-1004-02A |
Screws, door hinge to rear-end door |
Nm |
9 |
| BA72.20-P-1005-02A |
Screws, gas-operated spring to rear-end door |
Nm |
21 |